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Institute For Oil & Gas Training
OGI-1387 New

Corrosion Failure Analysis and Prevention Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
09 Nov 2026
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Overview

Corrosion Failure Analysis Training Course provides oil and gas professionals with the technical expertise to investigate corrosion-related equipment failures, identify underlying deterioration mechanisms and develop effective prevention strategies. Delivered by Institute For Oil & Gas Training, this specialised programme focuses on corrosion failure investigation, metallurgical analysis, root cause identification and the practical application of engineering findings to asset integrity management.

Corrosion-related failures represent a significant operational challenge for organisations involved in exploration, production, processing, refining, petrochemical operations and pipeline transportation. Pressure vessels, storage tanks, pipelines, heat exchangers, offshore structures and process equipment operate under demanding conditions involving temperature variations, pressure, aggressive fluids, contaminants and complex chemical environments. These conditions expose metallic materials to different forms of corrosion, including uniform corrosion, pitting, crevice corrosion, galvanic corrosion, erosion-corrosion, stress corrosion cracking and corrosion fatigue.

When corrosion damage is not properly understood, organisations face recurring equipment failures, unplanned shutdowns, production interruptions, maintenance expenditure and increased safety risks. Replacing damaged components without establishing the actual cause of deterioration often results in repeated failures because the original operating, material or design conditions remain unchanged. A systematic approach to Corrosion Failure Analysis enables engineering teams to move beyond visible damage and determine the mechanisms responsible for equipment degradation.

This course addresses the technical skills gap between identifying corrosion damage and establishing the engineering evidence required to explain why a failure occurred. Participants examine how to collect and preserve failed components, review operating histories, evaluate inspection records, assess material specifications and interpret laboratory findings. Particular attention is given to distinguishing between corrosion mechanisms, mechanical damage, manufacturing defects, material incompatibility and operational conditions that contribute to premature equipment deterioration.

The programme also examines the relationship between corrosion failure investigation and asset integrity management. Effective investigations require cooperation between inspection engineers, corrosion specialists, metallurgists, maintenance personnel, operations teams and reliability professionals. Each discipline contributes information needed to establish the failure sequence, determine the significance of the damage and recommend appropriate corrective measures.

Metallurgical analysis provides an essential foundation for understanding the condition of failed components. Participants develop an understanding of visual examination, material identification, macro examination, microscopic examination, hardness testing, chemical composition assessment and fracture surface evaluation. These techniques help establish whether the observed damage originates from corrosion, material selection deficiencies, fabrication practices, heat treatment conditions or a combination of contributing factors.

The course further develops practical capabilities in root cause identification. Participants examine how investigation teams distinguish immediate failure symptoms from underlying technical and organisational causes. They explore evidence-based investigation methods, failure documentation, laboratory test interpretation and the preparation of technically defensible investigation reports.

Prevention remains a central element of the programme. Identifying the failure mechanism is only the first stage of an effective investigation. Organisations also require corrective actions that address the conditions responsible for deterioration. These include improvements to material selection, corrosion control programmes, operating practices, inspection intervals, protective coatings, chemical treatment, maintenance strategies and engineering specifications.

Through Institute For Oil & Gas Training, participants gain a structured understanding of how Corrosion Failure Analysis supports safer operations, more reliable equipment and better-informed engineering decisions. The knowledge developed throughout the programme strengthens the ability of oil and gas organisations to investigate equipment failures systematically, prevent recurrence and improve long-term asset performance.

Objectives

  • Understand the principles, objectives and engineering applications of Corrosion Failure Analysis in oil and gas facilities.

  • Recognise common corrosion mechanisms affecting pipelines, pressure vessels, storage tanks, heat exchangers and process equipment.

  • Distinguish between corrosion damage, mechanical failure, manufacturing defects and material-related deterioration.

  • Apply systematic approaches to corrosion failure investigation and evidence collection.

  • Evaluate the influence of operating conditions, process chemistry and environmental exposure on equipment degradation.

  • Understand metallurgical analysis techniques used to examine failed metallic components.

  • Interpret visual examination findings, material identification results, hardness measurements and metallographic evidence.

  • Assess the contribution of material selection, fabrication, welding and heat treatment to corrosion-related failures.

  • Investigate pitting, crevice corrosion, galvanic corrosion, erosion-corrosion and environmentally assisted cracking.

  • Apply structured root cause identification techniques to establish immediate and underlying failure causes.

  • Evaluate inspection reports, maintenance histories, operating records and laboratory findings.

  • Prepare technically sound corrosion failure investigation reports.

  • Recommend corrective and preventive measures based on established failure mechanisms.

  • Improve corrosion management practices and equipment reliability through evidence-based engineering decisions.

  • Support asset integrity management through effective failure investigation and prevention planning.

Training methodology

The Corrosion Failure Analysis Training Course uses a practical, industry-oriented delivery approach that connects corrosion engineering principles with the investigation of actual equipment deterioration scenarios. Institute For Oil & Gas Training combines instructor-led technical presentations, engineering case studies, metallurgical examination examples, collaborative exercises and structured failure investigation activities.

The methodology focuses on how investigation teams collect evidence, examine damaged components, evaluate operating conditions and establish the technical causes of corrosion-related failures. Participants work through representative oil and gas scenarios involving pipelines, pressure vessels, process equipment, heat exchangers and structural components.

Technical Presentations and Engineering Discussions

Instructor-led presentations establish the technical foundation for understanding corrosion mechanisms, material degradation and equipment failure. These sessions examine the relationship between material properties, environmental exposure, operating conditions and corrosion behaviour.

Participants explore the characteristics of different failure mechanisms and understand how these mechanisms affect operating equipment. Particular attention is given to recognising corrosion damage patterns and understanding the limitations of visual inspection when determining the actual cause of equipment failure.

Real-World Corrosion Failure Case Studies

Industry-based case studies demonstrate how corrosion failures develop under different operating conditions. Participants examine investigation scenarios involving internal corrosion, external corrosion, pitting, erosion-corrosion, corrosion under insulation, stress corrosion cracking and environmentally assisted cracking.

Each case study focuses on available evidence, investigation procedures, technical findings and corrective actions. Participants evaluate how incomplete investigations lead to inaccurate conclusions and understand how systematic evidence collection strengthens root cause identification.

Metallurgical Analysis Demonstrations

The programme introduces the role of laboratory examination in determining the condition and failure characteristics of metallic components. Participants examine examples of macro examination, microstructural analysis, hardness testing, chemical composition assessment and fracture surface examination.

The methodology explains how metallurgical findings complement inspection reports, operating data and material specifications. This integrated approach helps participants understand how individual laboratory results contribute to a complete corrosion failure investigation.

Group Investigation Exercises

Participants work collaboratively on structured corrosion failure scenarios. They review technical information, identify potential failure mechanisms, distinguish visible failure symptoms from contributing factors and develop appropriate investigation sequences.

These exercises encourage cooperation between engineering disciplines and demonstrate how different technical perspectives contribute to reliable investigation outcomes. Participants also strengthen their ability to organise evidence and evaluate possible explanations before establishing conclusions.

Root Cause Identification Exercises

Practical exercises introduce systematic methods for identifying the technical and organisational conditions responsible for equipment failure. Participants use evidence-based questioning, cause-and-effect analysis and structured investigation techniques to distinguish immediate failure causes from underlying contributors.

The exercises also focus on developing corrective and preventive actions that address established failure causes. This strengthens participants' ability to convert investigation findings into practical engineering improvements and measures that prevent recurrence.

Failure Reporting and Prevention Planning

The final methodological component focuses on communicating investigation findings and converting technical conclusions into practical asset management improvements. Participants examine investigation report structures, evidence documentation, technical recommendations and corrective action tracking.

The approach emphasises clear reporting, evidence-based conclusions and the effective communication of engineering findings. Participants develop an understanding of how investigation results support corrosion control programmes, maintenance planning, equipment reliability and long-term asset integrity management.

Organisational impact

Organisations operating in the oil and gas sector require reliable equipment, effective maintenance strategies and consistent control over corrosion-related deterioration. Investing in Corrosion Failure Analysis capabilities strengthens technical teams' ability to investigate equipment problems, identify failure causes and implement sustainable engineering improvements.

Reduced Recurrence of Equipment Failures

Systematic corrosion failure investigation identifies the conditions responsible for repeated equipment damage. Engineering teams establish whether failures originate from unsuitable materials, aggressive process conditions, inadequate corrosion protection or ineffective operating practices. Addressing verified root causes helps organisations prevent recurring equipment deterioration and improve long-term operational reliability.

Improved Asset Reliability and Availability

Understanding failure mechanisms supports effective maintenance and asset integrity management. Investigation findings help organisations identify vulnerable equipment, prioritise corrective actions and improve maintenance planning. This strengthens equipment availability, reduces unexpected failures and minimises operational disruption across oil and gas facilities.

More Effective Maintenance Expenditure

Accurate root cause identification helps maintenance departments reduce unnecessary component replacements and repeated repair activities. Engineering teams gain a clearer understanding of whether equipment requires material upgrades, process modifications, improved corrosion protection or revised inspection practices. This supports better allocation of maintenance budgets and technical resources.

Stronger Process Safety Management

Corrosion damage affecting pressure-containing equipment, pipelines and process systems creates significant operational risks. Effective investigations establish the nature and extent of deterioration and support informed decisions concerning equipment repair, replacement and continued operation. These capabilities strengthen the organisation's approach to managing equipment-related process safety hazards.

Improved Inspection and Monitoring Strategies

Corrosion failure investigation findings provide valuable information for reviewing inspection methods and monitoring programmes. Organisations can identify corrosion-susceptible locations, evaluate inspection effectiveness and select appropriate examination techniques. This supports more focused inspection planning and better-informed asset integrity decisions.

Better Engineering and Material Selection Decisions

Understanding material behaviour in different service environments strengthens engineering specifications and procurement decisions. Investigation results provide practical evidence for evaluating material compatibility, corrosion allowances, protective systems and fabrication requirements. These improvements support more appropriate material selection throughout the equipment lifecycle.

Stronger Technical Compliance and Documentation

Systematic investigation procedures improve the quality, consistency and traceability of technical records. Organisations strengthen their documentation of failure evidence, inspection findings, laboratory results, engineering assessments and corrective actions. This supports internal governance, engineering assurance and adherence to applicable industry requirements.

Improved Cross-Functional Collaboration

Corrosion failure investigation requires coordinated input from several technical departments. Developing a common understanding of investigation principles among operations, maintenance, inspection, metallurgy and engineering teams improves communication and technical coordination. This leads to more consistent decisions when responding to equipment failures.

More Effective Continuous Improvement

Failure investigation findings provide opportunities to improve corrosion management programmes, operating procedures, maintenance practices and engineering standards. Incorporating lessons from previous failures into future engineering decisions strengthens the organisation's long-term approach to asset integrity, equipment reliability and operational performance.

Personal impact

The Corrosion Failure Analysis Training Course develops the technical judgement and investigative capabilities required to assess corrosion-related equipment failures in demanding oil and gas environments. Participants gain practical knowledge that strengthens their contribution to engineering, maintenance, inspection and reliability activities.

Advanced Understanding of Corrosion Mechanisms

Participants develop a comprehensive understanding of how different corrosion mechanisms affect metallic equipment. They learn to recognise characteristic damage patterns and evaluate the environmental, material and operational factors contributing to deterioration. This knowledge strengthens their ability to assess corrosion threats and support appropriate engineering responses.

Improved Investigation Capabilities

Participants develop a structured approach to conducting corrosion failure investigations. They strengthen their ability to define investigation objectives, collect and preserve relevant evidence, examine failed components and evaluate potential failure mechanisms. These capabilities support more systematic and reliable investigation activities.

Greater Confidence in Metallurgical Findings

The programme strengthens participants' understanding of metallurgical analysis and laboratory examination techniques. They develop the ability to interpret technical findings and understand how material properties, chemical composition and microstructural characteristics contribute to equipment failures. This improves their contribution to technical assessments and engineering investigations.

Stronger Root Cause Identification Skills

Participants improve their ability to distinguish immediate failure symptoms from underlying technical causes. They develop a systematic approach to evaluating evidence, examining contributing factors and testing potential explanations. These skills support accurate root cause identification and the development of effective corrective and preventive measures.

Improved Engineering Decision-Making

Understanding the relationship between corrosion mechanisms, material performance and operating conditions strengthens participants' technical decision-making capabilities. They become more effective in evaluating equipment repair, replacement, material selection and corrosion prevention requirements. This enables them to provide better-supported recommendations during engineering and maintenance activities.

Enhanced Technical Reporting Skills

Participants improve their ability to document investigation findings, communicate technical conclusions and present engineering recommendations clearly. They develop a better understanding of how to structure corrosion failure investigation reports and support conclusions with relevant technical evidence. These capabilities strengthen communication with management, engineering teams, maintenance departments and inspection personnel.

Broader Professional Capability

The knowledge gained strengthens participants' professional contribution to corrosion engineering, materials engineering, asset integrity, inspection, maintenance and reliability management. They develop a broader understanding of multidisciplinary failure investigations and become better equipped to support corrosion prevention initiatives, equipment reliability improvements and continuous improvement programmes.

Who should attend

  • Corrosion Engineers and Specialists: Develop advanced investigation capabilities for identifying corrosion mechanisms and recommending effective prevention measures.

  • Materials and Metallurgical Engineers: Strengthen their understanding of material degradation, laboratory examination and metallurgical failure assessment.

  • Asset Integrity Engineers and Managers: Improve the use of failure investigation findings in asset integrity strategies and equipment lifecycle management.

  • Inspection Engineers and Inspectors: Develop the ability to recognise corrosion damage, evaluate inspection evidence and support technical investigations.

  • Maintenance Engineers and Managers: Understand the underlying causes of equipment deterioration and improve corrective maintenance decisions.

  • Reliability Engineers: Apply failure investigation findings to reliability improvement programmes and recurrence prevention.

  • Mechanical Engineers: Improve their understanding of corrosion-related damage affecting pressure vessels, pipelines, rotating equipment and process systems.

  • Pipeline Engineers and Integrity Specialists: Investigate internal and external pipeline corrosion, material degradation and corrosion-related integrity threats.

  • Quality Assurance and Quality Control Professionals: Understand the contribution of material specifications, fabrication quality and inspection records to equipment failures.

  • Welding Engineers and Welding Inspectors: Evaluate the relationship between welding practices, heat-affected zones, material properties and corrosion-related damage.

  • Production and Process Engineers: Understand how process chemistry, operating conditions and fluid characteristics contribute to corrosion failures.

  • Operations and Maintenance Supervisors: Improve their ability to recognise equipment deterioration and coordinate appropriate technical investigations.

  • Technical Consultants and Failure Investigation Specialists: Strengthen their knowledge of corrosion mechanisms, metallurgical evidence and structured investigation methods.

  • Engineering Managers and Department Heads: Improve oversight of failure investigations, technical recommendations and corrosion prevention initiatives.

  • Technical Directors and Senior Management: Develop a stronger understanding of corrosion failure risks and their implications for operational reliability and asset performance.

Course outline

This module establishes the technical foundation for understanding corrosion-related equipment failures in oil and gas operations. Participants examine the physical, chemical and electrochemical processes responsible for metallic deterioration and explore how different operating environments influence corrosion behaviour.

The module focuses on recognising damage characteristics and understanding the relationship between material composition, process conditions, environmental exposure and equipment performance. Participants investigate common corrosion mechanisms affecting pipelines, pressure vessels, storage tanks, heat exchangers and offshore structures.

  1. API RP 571

    • Describes damage mechanisms affecting fixed equipment in refining environments.

    • Explains susceptible materials and operating conditions associated with different deterioration mechanisms.

    • Provides guidance on recognising damage characteristics and selecting appropriate examination methods.

    • Supports the evaluation of corrosion-related threats to pressure equipment integrity.

    • Helps inspection, operations and maintenance professionals understand damage mechanisms and their control.

    Learning Outcomes

    • Explain the fundamental principles of corrosion and metallic deterioration.

    • Identify common corrosion mechanisms affecting oil and gas equipment.

    • Differentiate between general corrosion, localised corrosion and environmentally assisted cracking.

    • Recognise characteristic damage patterns associated with different failure mechanisms.

    • Evaluate how process chemistry and operating conditions influence corrosion behaviour.

    • Identify susceptible materials and equipment exposed to specific corrosion environments.

    • Explain the relationship between corrosion damage and mechanical equipment failure.

    • Use recognised industry guidance to support preliminary corrosion damage assessments.

This module examines the systematic procedures required to investigate corrosion-related equipment failures. Participants learn how to establish investigation objectives, identify relevant evidence and develop an organised examination strategy before reaching technical conclusions.

A reliable corrosion failure investigation begins with understanding the circumstances surrounding the failure. This includes reviewing equipment design information, material specifications, operating histories, maintenance records, inspection reports and previous incidents. Participants explore how these records help establish the operating environment and identify potential contributing factors.

The module also addresses failed component handling and evidence preservation. Participants examine the importance of documenting damage locations, recording equipment conditions, preserving representative samples and maintaining traceability throughout the investigation. The focus is on developing an evidence-based approach that reduces the risk of premature conclusions and incomplete failure assessments.

  1. ISO IEC 17025

    • Addresses the competence of testing and calibration laboratories.

    • Establishes requirements for consistent laboratory operations.

    • Supports the reliability of testing methods and reported results.

    • Addresses equipment, personnel competence and technical procedures.

    • Provides requirements relevant to laboratory records and reporting.

    • Supports confidence in test results used during engineering investigations.

    Learning Outcomes

    • Establish a structured scope for corrosion failure investigation.

    • Identify the technical information required before commencing an investigation.

    • Review equipment operating histories and maintenance documentation.

    • Develop an appropriate strategy for failed component examination.

    • Apply sound evidence collection and preservation practices.

    • Recognise the importance of sample identification and traceability.

    • Document visible damage and relevant equipment conditions.

    • Evaluate the contribution of inspection and laboratory records.

    • Develop preliminary hypotheses based on available technical evidence.

    • Understand the importance of laboratory competence and reliable testing procedures.

This module explores the metallurgical examination techniques used to determine why metallic components deteriorate and fail. Participants develop an understanding of how material characteristics, microstructural conditions and physical damage features contribute to corrosion-related equipment failures.

Metallurgical analysis provides important evidence that supports or challenges the initial findings of a failure investigation. The module examines the preparation and examination of material samples, including macro examination, microscopic analysis, hardness testing and chemical composition assessment. Participants explore how these techniques reveal material conditions that are not visible during routine external inspection.

The module also addresses the interpretation of fracture surfaces, corrosion morphology and microstructural changes. Participants examine how metallurgical findings help distinguish between corrosion damage, fabrication deficiencies, welding-related problems, material degradation and mechanical failure. Emphasis is placed on interpreting laboratory results alongside operating histories, inspection records and component specifications.

  1. ASTM E3 and ASTM E407

    • ASTM E3 addresses the preparation of representative metallographic specimens.

    • Provides guidance on specimen selection, preparation and examination requirements.

    • Supports the examination of metallic microstructures using optical and scanning electron microscopy.

    • ASTM E407 covers chemical solutions and procedures used to reveal material structures through microetching.

    • Supports the identification of phases and constituents in metallic alloys.

    • Helps establish consistent specimen preparation and microscopic examination practices.

    Learning Outcomes

    • Explain the role of metallurgical analysis in corrosion failure investigation.

    • Identify appropriate laboratory examination techniques for failed components.

    • Understand material identification and chemical composition testing.

    • Explain the purpose of macro and microscopic examinations.

    • Understand the preparation of representative metallographic samples.

    • Interpret basic microstructural examination findings.

    • Recognise the significance of hardness measurements in material assessment.

    • Evaluate fracture surface characteristics and corrosion morphology.

    • Identify potential material, welding and heat treatment deficiencies.

    • Relate metallurgical findings to operating conditions and failure mechanisms.

    • Understand the contribution of recognised ASTM practices to laboratory examination.

This module focuses on establishing the underlying reasons behind corrosion-related equipment failures. Participants examine structured root cause identification methods and learn how to connect investigation evidence with the technical and operational conditions responsible for equipment deterioration.

A successful investigation distinguishes between the immediate failure event and the conditions that allowed the failure to develop. For example, a leaking pipeline section represents an observed failure, while unsuitable material selection, aggressive process chemistry, inadequate corrosion control or ineffective inspection practices represent potential contributing factors that require verification.

Participants examine cause-and-effect relationships and explore practical techniques for evaluating multiple contributing factors. The module also considers human, procedural, design, manufacturing and operational influences. Particular emphasis is placed on supporting investigation conclusions with objective evidence rather than assumptions.

The module introduces structured approaches to evaluating failure severity, understanding equipment damage and establishing the implications for continued operation. Participants also examine how root cause identification findings support corrective action planning and prevent similar failures across other equipment and operating locations.

  1. ISO 9001:2015

    • Establishes requirements for addressing identified nonconformities.

    • Requires organisations to evaluate the need for action to eliminate underlying causes.

    • Supports the identification and examination of contributing factors.

    • Emphasises implementing appropriate corrective actions.

    • Addresses the review of corrective action effectiveness.

    • Supports the prevention of recurring operational and quality-related problems.

    • Provides a management system reference for documenting and monitoring improvement actions.

    Learning Outcomes

    • Explain the principles of systematic root cause identification.

    • Distinguish between immediate failure causes and underlying contributing factors.

    • Apply structured investigation techniques to corrosion-related failures.

    • Use cause-and-effect analysis to examine complex equipment deterioration.

    • Evaluate material, design, fabrication and operating contributions to failure.

    • Identify weaknesses in existing corrosion control and inspection practices.

    • Examine multiple interacting failure mechanisms.

    • Verify proposed root causes against available technical evidence.

    • Develop corrective and preventive actions based on investigation findings.

    • Assess the importance of corrective action effectiveness and recurrence prevention.

    • Present technically supported conclusions to engineering and management teams.

This module translates investigation findings into practical engineering and asset integrity improvements. Participants examine how organisations use corrosion failure investigation results to strengthen equipment reliability, improve material selection and develop more effective corrosion prevention strategies.

The module considers the relationship between failure mechanisms, equipment condition and remaining service life. Participants explore how engineering assessments support decisions concerning continued operation, repair, replacement and equipment modification. Particular attention is given to evaluating corrosion damage in pressure vessels, piping systems and storage tanks.

Participants also examine the development of preventive measures based on established failure causes. These include material upgrades, corrosion-resistant alloys, protective coatings, chemical inhibition, improved process control, inspection optimisation and changes to maintenance procedures. The module concludes with failure reporting, corrective action tracking and the integration of investigation findings into organisational corrosion management programmes.

  1. API 579-1 ASME FFS-1

    • Provides procedures for assessing the integrity of equipment containing identified damage.

    • Covers assessments relevant to pressure vessels, piping systems and storage tanks.

    • Addresses different levels of fitness-for-service assessment.

    • Supports the evaluation of metal loss, pitting and crack-like flaws.

    • Provides a framework for assessing current equipment condition.

    • Supports remaining life and future operating condition evaluations.

    • Assists engineering teams in making informed run, repair or replace decisions.

    • Complements applicable post-construction inspection and equipment integrity codes.

    Learning Outcomes

    • Translate corrosion failure investigation findings into practical prevention strategies.

    • Identify suitable corrective measures for different corrosion mechanisms.

    • Evaluate material selection and corrosion protection improvements.

    • Understand the application of coatings, inhibitors and cathodic protection.

    • Assess the importance of inspection optimisation and corrosion monitoring.

    • Explain the principles of fitness-for-service assessment.

    • Understand how metal loss and localised corrosion influence equipment integrity.

    • Recognise the role of remaining life assessment in maintenance planning.

    • Evaluate engineering considerations for equipment repair and replacement.

    • Develop corrective and preventive action recommendations.

    • Prepare structured corrosion failure investigation reports.

    • Integrate investigation findings into long-term asset integrity and corrosion management programmes.

Certificate

Upon successful completion of the Corrosion Failure Analysis Training Course, attendees receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the programme and completion of its training requirements. Attendees are required to meet the institute's minimum attendance requirement of 80 percent of the total course duration to qualify for the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is covered in the Corrosion Failure Analysis Training Course?

The course covers corrosion mechanisms, failure investigation procedures, metallurgical analysis, root cause identification and equipment failure prevention. Participants examine corrosion damage affecting pipelines, pressure vessels, storage tanks, heat exchangers and other oil and gas equipment. The programme also addresses laboratory examination techniques, failure assessment, fitness-for-service principles and corrective action planning.

Who should attend this corrosion failure investigation training course?

The course is suitable for corrosion engineers, materials engineers, metallurgists, inspection specialists, asset integrity professionals, maintenance engineers, reliability engineers, mechanical engineers, pipeline specialists and operations managers. It also benefits engineering supervisors, technical consultants and senior professionals responsible for equipment reliability and corrosion management.

How does metallurgical analysis support corrosion failure investigation?

Metallurgical analysis provides evidence about the condition, composition and microstructure of failed materials. Techniques such as microscopic examination, hardness testing, chemical composition assessment and fracture surface examination help investigators understand the nature of material deterioration. These findings support root cause identification and help distinguish corrosion-related failures from manufacturing, fabrication and mechanical deficiencies.

What investigation techniques will participants learn?

Participants explore systematic evidence collection, visual examination, failed component preservation, operating history assessment and laboratory result interpretation. They also examine root cause identification techniques, including the Five Whys, Fishbone Diagram and Failure Modes and Effects Analysis. These methods help establish the causes of equipment failures and develop evidence-based corrective recommendations.

What are the main benefits of attending this course?

Participants develop stronger technical capabilities in corrosion failure investigation, metallurgical analysis and root cause identification. They improve their ability to recognise failure mechanisms, interpret investigation evidence, prepare technical reports and recommend preventive measures. Organisations benefit from better equipment reliability, reduced recurrence of corrosion-related failures, improved maintenance decisions and stronger asset integrity management.

Next: 09 Nov 2026

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