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Institute For Oil & Gas Training
OGI-1386 New

Corrosion Control Through Materials Selection Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
09 Nov 2026
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Overview

The Corrosion Control Through Materials Selection Training Course by Institute For Oil & Gas Training develops the technical capabilities required to select, evaluate and apply suitable engineering materials for corrosion control across oil and gas facilities. Effective materials selection is a fundamental part of asset integrity management, helping organisations control corrosion-related deterioration, protect critical equipment and maintain the reliability of production, processing, transportation and storage infrastructure.

Oil and gas facilities operate in demanding environments involving hydrocarbons, produced water, carbon dioxide, hydrogen sulphide, chlorides, elevated temperatures, pressure variations and other aggressive operating conditions. These conditions expose pipelines, pressure vessels, process equipment, storage systems and structural components to different forms of corrosion and material degradation. Selecting unsuitable materials increases the risk of equipment deterioration, unplanned maintenance, production interruptions, leaks and premature asset replacement.

Corrosion control through materials selection addresses these challenges by establishing a systematic approach to matching material properties with process conditions, environmental exposure and operational requirements. It involves understanding corrosion mechanisms, evaluating corrosion-resistant alloys, assessing material compatibility and determining the suitability of carbon steels, stainless steels, duplex stainless steels, nickel-based alloys and other engineering materials for specific applications.

A significant challenge for oil and gas organisations is ensuring that material selection decisions reflect actual operating conditions rather than relying solely on standard specifications or initial design assumptions. Changes in fluid composition, temperature, pressure, water content and chemical treatment programmes influence corrosion behaviour throughout an asset's operational life. Engineering teams therefore require the ability to evaluate material performance against both current and anticipated service conditions.

This course provides a structured understanding of the relationship between material characteristics, corrosion mechanisms and equipment operating environments. Participants examine the engineering considerations involved in selecting materials for pipelines, wellhead equipment, pressure-containing systems, process facilities, offshore installations and other critical infrastructure. The programme also addresses material degradation, galvanic corrosion, erosion-corrosion, pitting, crevice corrosion, sulphide stress cracking and other damage mechanisms that influence material suitability.

Particular attention is given to corrosion-resistant alloys and their application in environments containing carbon dioxide, hydrogen sulphide, chlorides and other corrosive constituents. Participants develop an understanding of alloy selection, mechanical properties, chemical composition, manufacturing considerations and compatibility with surrounding materials. These considerations help engineering teams avoid inappropriate material combinations and improve confidence in equipment specifications.

The Corrosion Control Through Materials Selection programme also examines the relationship between materials engineering, corrosion management, inspection planning and asset integrity. Material selection is not an isolated design activity. It forms part of a wider lifecycle strategy that influences fabrication, installation, commissioning, operation, maintenance and future modifications. Understanding these relationships enables organisations to establish more consistent engineering decisions and reduce the long-term consequences of corrosion-related failures.

Delivered by Institute For Oil & Gas Training, this programme combines established engineering principles with practical oil and gas applications. It supports engineers, inspectors, asset integrity professionals, corrosion specialists and technical managers responsible for selecting, reviewing or approving materials. Participants gain practical knowledge that strengthens material selection decisions, improves corrosion management strategies and supports the long-term reliability of oil and gas assets.

Objectives

  • Explain the fundamental principles of corrosion and their relevance to materials selection in oil and gas facilities.

  • Identify common corrosion mechanisms affecting pipelines, pressure vessels, process equipment and offshore infrastructure.

  • Evaluate the influence of carbon dioxide, hydrogen sulphide, chlorides, produced water and operating temperatures on material performance.

  • Assess the suitability of carbon steel, stainless steel, duplex stainless steel and corrosion-resistant alloys for different service environments.

  • Apply systematic alloy selection principles when evaluating materials for corrosive operating conditions.

  • Interpret material compatibility requirements and recognise the risks associated with dissimilar material combinations.

  • Identify material degradation mechanisms that affect equipment reliability and structural integrity.

  • Understand the application of relevant international standards and recognised engineering practices in materials selection.

  • Evaluate the relationship between material properties, mechanical requirements, fabrication methods and corrosion resistance.

  • Assess the suitability of materials for sour service and other demanding oil and gas applications.

  • Recognise the influence of corrosion allowances, protective measures and operating conditions on material selection decisions.

  • Review material specifications and identify important technical requirements for procurement and engineering approval.

  • Strengthen coordination between materials engineering, corrosion management, inspection and operations functions.

  • Support lifecycle asset integrity through informed material selection and corrosion control strategies.

Training methodology

Institute For Oil & Gas Training uses an industry-oriented delivery methodology that connects corrosion engineering principles with practical materials selection decisions. The programme combines instructor-led technical presentations, engineering case studies, material evaluation exercises, group discussions, comparative assessments and realistic oil and gas operating scenarios.

The methodology focuses on the decisions engineers make when identifying suitable materials for equipment exposed to different corrosive environments. Participants examine how operating conditions, fluid chemistry, temperature, pressure, mechanical loading and environmental exposure influence material performance. This approach establishes a clear connection between technical material properties and the requirements of operational facilities.

Case studies explore material selection challenges associated with pipelines, pressure vessels, production equipment, offshore systems and processing facilities. Participants investigate corrosion-related equipment deterioration, examine contributing factors and evaluate alternative material solutions. These activities develop a stronger understanding of how inappropriate material selection contributes to asset integrity problems and operational risk.

Comparative material evaluation exercises provide opportunities to assess carbon steel, stainless steel, duplex stainless steel and corrosion-resistant alloys against different service conditions. Participants consider corrosion resistance, mechanical strength, fabrication requirements, compatibility and lifecycle considerations. This supports more structured engineering judgement when reviewing material specifications.

Group exercises focus on identifying suitable materials for representative operating environments. Participants consider the effects of carbon dioxide, hydrogen sulphide, chlorides, produced water and other corrosive constituents. They discuss material limitations, potential failure mechanisms and the importance of matching alloy properties with actual process conditions.

Practical scenarios also examine galvanic corrosion, pitting, crevice corrosion, erosion-corrosion and sulphide-related damage. Participants assess how material combinations, equipment configuration and operating environments influence corrosion behaviour. These discussions strengthen the ability to recognise potential material-related problems before they develop into significant operational issues.

The programme incorporates relevant industry standards and engineering practices to establish a consistent technical foundation. Participants examine the application of materials selection requirements, corrosion-resistant alloy guidance and material qualification principles. The methodology also addresses documentation, technical review and coordination between engineering, procurement, inspection and operations teams.

Through this combination of technical instruction and practical evaluation, Institute For Oil & Gas Training develops participants' ability to translate corrosion engineering knowledge into effective materials selection decisions.

Organisational impact

Effective materials selection provides oil and gas organisations with an important means of controlling corrosion-related operational risks. The knowledge developed through this programme strengthens the technical basis for selecting materials that withstand the chemical, mechanical and environmental conditions associated with production and processing operations.

Improved Asset Reliability

Selecting appropriate materials reduces exposure to premature deterioration and corrosion-related equipment failures. Organisations strengthen the reliability of pipelines, pressure vessels, production systems and other critical infrastructure by matching material properties with actual operating conditions. This improves equipment performance and supports long-term asset integrity.

Reduced Maintenance Expenditure

Inappropriate materials increase inspection requirements, repair activities and replacement costs. Improved alloy selection and material compatibility assessments help organisations reduce avoidable maintenance interventions. Selecting materials with suitable corrosion resistance also supports more effective maintenance planning and better control of corrosion-related expenditure.

Stronger Operational Continuity

Corrosion-related leaks, equipment failures and unplanned shutdowns disrupt production and transportation activities. A systematic approach to materials selection supports equipment reliability and reduces the likelihood of operational interruptions associated with unsuitable materials. This helps organisations maintain more consistent production and processing operations.

Improved Process and Personnel Safety

Material degradation can compromise pressure containment, structural integrity and equipment functionality. Better material selection decisions strengthen the prevention of corrosion-related failures, supporting safer operating conditions and reducing exposure to leaks, hazardous releases and equipment breakdowns. This contributes to stronger process safety and operational risk management.

More Consistent Engineering Specifications

The application of recognised materials selection principles improves consistency across engineering projects, procurement activities and equipment modifications. Organisations establish clearer technical requirements for material grades, corrosion resistance, compatibility and service suitability. This strengthens engineering reviews and supports more reliable material selection decisions across different facilities.

Better Procurement Decisions

Understanding material properties and operating requirements helps procurement teams evaluate technical submissions more effectively. Improved coordination between engineering and procurement reduces the risk of selecting materials that do not satisfy project specifications or operational requirements. It also strengthens supplier evaluation and technical verification processes.

Stronger Regulatory and Standards Alignment

A structured understanding of recognised industry standards supports more effective technical reviews and engineering documentation. Organisations improve their ability to demonstrate that material selection decisions consider relevant service conditions, material qualification requirements and applicable engineering practices. This supports consistent technical governance throughout engineering and procurement activities.

Improved Lifecycle Cost Management

Materials selection influences initial capital expenditure, inspection requirements, maintenance budgets and long-term asset performance. Evaluating materials against lifecycle requirements helps organisations balance initial material costs with corrosion resistance, operational reliability and future maintenance obligations. This supports more informed investment decisions and better management of total asset ownership costs.

More Effective Corrosion Management

Material selection supports wider corrosion management programmes by addressing deterioration risks at the design and engineering stages. Organisations strengthen the relationship between corrosion monitoring, inspection planning, maintenance strategies and asset integrity management. This creates a more integrated approach to controlling material degradation throughout the operational life of oil and gas assets.

Personal impact

Participants develop technical knowledge and practical engineering judgement that strengthen their contribution to corrosion control and materials engineering activities. The programme improves their ability to assess material performance, evaluate corrosion risks and contribute to engineering decisions across oil and gas operations.

Advanced Materials Selection Knowledge

Participants gain a stronger understanding of the engineering principles governing material suitability in oil and gas environments. They learn to assess material characteristics against process conditions, corrosive constituents and operational requirements. This knowledge strengthens their ability to recommend materials that meet equipment performance and corrosion resistance requirements.

Improved Corrosion Assessment Capabilities

The programme develops the ability to recognise corrosion mechanisms and understand their relationship with material degradation. Participants become more effective at identifying conditions that influence equipment deterioration and material performance. They also improve their understanding of how corrosion mechanisms affect material suitability in different operating environments.

Greater Confidence in Alloy Selection

Participants develop a clearer understanding of corrosion-resistant alloys, their properties and their applications. They strengthen their ability to compare available materials and justify appropriate selections for different operating environments. This includes evaluating stainless steels, duplex alloys and nickel-based materials against relevant corrosion and mechanical requirements.

Enhanced Technical Evaluation Skills

Participants improve their ability to review material specifications, assess technical requirements and identify potential compatibility concerns. These capabilities support more effective participation in engineering reviews and procurement evaluations. They also strengthen their ability to identify unsuitable material combinations and assess technical alternatives.

Stronger Cross-Functional Collaboration

The course improves understanding of the relationship between materials engineering, corrosion control, inspection, procurement and operations. Participants communicate technical material requirements more effectively with multidisciplinary teams. This supports better coordination during engineering design, equipment procurement, fabrication and operational maintenance activities.

Improved Professional Decision-Making

Participants gain a structured approach to evaluating material suitability, corrosion risks and lifecycle requirements. This supports more consistent technical recommendations and stronger contributions to engineering approval processes. They develop greater confidence in assessing material limitations and explaining the technical considerations behind selection decisions.

Career and Professional Development

The acquired knowledge supports professional responsibilities in corrosion engineering, materials engineering, inspection, maintenance, project engineering and asset integrity management. Participants strengthen their technical contribution to complex oil and gas projects and operating facilities. The programme also develops transferable engineering capabilities relevant to material evaluation, corrosion prevention and lifecycle asset management.

Who should attend

  • Corrosion Engineers: Professionals responsible for identifying corrosion mechanisms, evaluating material performance and developing corrosion control strategies.

  • Materials Engineers: Engineers involved in material specifications, alloy selection, compatibility assessments and engineering approvals.

  • Metallurgists: Technical specialists evaluating metallurgical properties, material degradation and corrosion resistance.

  • Pipeline Engineers: Professionals responsible for pipeline material selection, integrity management and corrosion-related technical assessments.

  • Mechanical Engineers: Engineers selecting and reviewing materials for pressure vessels, rotating equipment, piping systems and mechanical installations.

  • Asset Integrity Engineers and Managers: Professionals responsible for maintaining equipment reliability and managing material-related integrity risks.

  • Inspection Engineers and Inspectors: Personnel involved in assessing material condition, identifying degradation mechanisms and supporting inspection programmes.

  • Maintenance Engineers and Managers: Professionals responsible for equipment maintenance, repair planning and corrosion-related maintenance decisions.

  • Process Engineers: Engineers evaluating process conditions and their influence on equipment materials and corrosion performance.

  • Project Engineers and Engineering Managers: Professionals responsible for engineering design decisions, material specifications and project technical coordination.

  • Quality Assurance and Quality Control Professionals: Personnel involved in material verification, inspection documentation and quality requirements.

  • Technical Procurement Specialists: Professionals evaluating material specifications, supplier documentation and technical compliance during purchasing activities.

  • Production and Operations Managers: Managers responsible for maintaining operational reliability and controlling corrosion-related equipment risks.

  • Engineering Consultants and Technical Advisors: Professionals providing materials engineering, corrosion management and asset integrity support to oil and gas organisations.

Course outline

This module establishes the engineering principles required to understand corrosion and its influence on material performance in oil and gas facilities. Participants examine the relationship between material characteristics, environmental conditions and corrosion processes affecting critical equipment.

The module explores electrochemical corrosion, uniform corrosion, galvanic corrosion, pitting, crevice corrosion and erosion-corrosion. Attention is given to how operating environments, fluid composition, temperature and pressure influence corrosion behaviour. Participants also examine material degradation mechanisms and their implications for equipment reliability, inspection and maintenance.

  1. API 571 – Damage Mechanisms Affecting Fixed Equipment

    • Provides recognised industry guidance on damage mechanisms affecting refinery and process industry equipment.

    • Describes corrosion and deterioration mechanisms associated with different operating environments.

    • Supports the identification of material degradation and potential damage mechanisms.

    • Helps engineering and inspection professionals understand the relationship between operating conditions and equipment deterioration.

    Learning Outcomes

    • Explain the fundamental electrochemical principles of corrosion.

    • Identify common corrosion mechanisms affecting oil and gas equipment.

    • Differentiate between uniform, galvanic, pitting and crevice corrosion.

    • Explain how operating environments influence corrosion rates and material performance.

    • Recognise material degradation mechanisms affecting fixed equipment.

    • Evaluate the operational implications of corrosion-related deterioration.

    • Explain the importance of understanding corrosion mechanisms before selecting engineering materials.

This module examines how process conditions and environmental exposure influence material selection decisions. Participants evaluate the corrosive characteristics of oil and gas production environments and their implications for equipment materials.

The module covers carbon dioxide corrosion, hydrogen sulphide exposure, chloride-related corrosion, produced water, high-temperature service and other challenging operating conditions. Particular attention is given to sour service environments, where material selection requires careful consideration of cracking susceptibility, hardness, material strength and environmental compatibility.

Participants also examine the relationship between fluid composition, operating parameters and material limitations. This knowledge supports the identification of suitable materials for demanding production and processing applications.

  1. ISO 15156 – Materials for H₂S Environments

    • Establishes requirements and recommendations for selecting and qualifying materials used in hydrogen sulphide-containing environments in oil and gas production.

    • Addresses resistance to sulphide stress cracking and other forms of environmental cracking.

    • Provides guidance on material selection, qualification and limitations for sour service.

    • Supports the evaluation of metallic materials against defined environmental and service conditions.

    Learning Outcomes

    • Assess the influence of carbon dioxide and hydrogen sulphide on material performance.

    • Explain the effects of chlorides, produced water and temperature on corrosion behaviour.

    • Identify operating conditions associated with increased material degradation.

    • Understand the importance of sour service requirements in material selection.

    • Evaluate material limitations in different corrosive environments.

    • Recognise cracking risks associated with inappropriate material selection.

    • Relate process conditions to material suitability and corrosion control requirements.

This module focuses on the systematic evaluation of engineering materials for oil and gas applications. Participants examine the technical factors involved in selecting materials that satisfy corrosion resistance, mechanical performance, fabrication and operational requirements.

The module addresses material selection strategies for pipelines, pressure vessels, process equipment and production facilities. It explores the relationship between material composition, mechanical properties, corrosion allowances, design conditions and anticipated service life. Participants also examine how engineering teams establish material requirements and evaluate alternative solutions during design and modification projects.

Particular attention is given to balancing technical suitability with lifecycle cost considerations. Participants develop a structured understanding of how material selection decisions influence equipment reliability, maintenance requirements and long-term asset performance.

  1. ISO 21457 – Materials Selection and Corrosion Control

    • Provides guidance on materials selection and corrosion control for oil and gas production systems.

    • Addresses the relationship between service environments, corrosion mechanisms and material performance.

    • Supports the selection of metallic and non-metallic materials for production facilities.

    • Provides a framework for considering corrosion control during engineering design and material selection activities.

    Learning Outcomes

    • Apply systematic principles when evaluating engineering materials.

    • Identify the main technical considerations influencing material selection.

    • Assess the suitability of materials for different oil and gas applications.

    • Evaluate mechanical properties and corrosion resistance against design requirements.

    • Understand the role of corrosion allowances in material selection decisions.

    • Compare material alternatives using operational and lifecycle considerations.

    • Review engineering material requirements for new projects and existing facility modifications.

This module develops participants' understanding of corrosion-resistant alloys and their application in demanding oil and gas environments. It examines the properties, advantages and limitations of stainless steels, duplex stainless steels, super duplex stainless steels, nickel-based alloys and other specialised engineering materials.

Participants explore alloy selection based on corrosion resistance, mechanical strength, chemical composition and environmental exposure. The module also examines material compatibility, galvanic interactions and the risks associated with combining dissimilar metals within piping systems, equipment assemblies and structural installations.

Attention is given to material performance in environments containing chlorides, hydrogen sulphide and carbon dioxide. Participants consider the importance of manufacturing quality, fabrication procedures, welding requirements and material condition when evaluating corrosion-resistant alloys. The module provides a practical basis for comparing alternative materials and understanding their suitability for specific service applications.

  1. NORSOK M-001 – Materials Selection

    • Provides recognised industry requirements for material selection in offshore facilities.

    • Addresses the selection of materials for structural, piping and equipment applications.

    • Considers material performance in relation to operating environments and corrosion exposure.

    • Supports consistent engineering evaluation of materials used in offshore oil and gas installations.

    Learning Outcomes

    • Identify the characteristics of commonly used corrosion-resistant alloys.

    • Compare stainless steels, duplex alloys and nickel-based alloys.

    • Evaluate alloy selection against environmental and mechanical requirements.

    • Assess material compatibility when combining dissimilar metals.

    • Identify potential galvanic corrosion risks associated with material combinations.

    • Understand the influence of fabrication and welding on material performance.

    • Recognise the limitations of corrosion-resistant alloys in demanding service conditions.

    • Support technically justified material recommendations for oil and gas equipment.

This module examines how materials selection decisions are translated into engineering specifications, procurement requirements and operational asset management practices. Participants explore the importance of clear material documentation, technical verification and coordination between engineering, procurement, quality assurance and inspection functions.

The module covers material specifications, material certificates, procurement reviews, material traceability, inspection requirements and quality control considerations. Participants also examine how material selection decisions influence fabrication, installation, commissioning and future maintenance activities.

The final focus is on maintaining material suitability throughout the asset lifecycle. Participants consider changes in operating conditions, corrosion monitoring, inspection findings and equipment modifications. They develop an integrated understanding of how effective materials management supports corrosion control, equipment reliability and long-term asset integrity.

  1. ISO 9001 – Quality Management Systems

    • Establishes internationally recognised requirements for quality management systems.

    • Supports consistent control of processes, documentation and quality-related responsibilities.

    • Provides a framework for managing supplier evaluations and externally provided products and services.

    • Supports verification, traceability and quality assurance activities associated with engineering materials procurement and delivery.

    Learning Outcomes

    • Understand the key elements of an engineering material specification.

    • Identify important documentation requirements for material procurement and verification.

    • Evaluate material certificates and supplier documentation.

    • Explain the importance of material traceability and quality control.

    • Understand the responsibilities of engineering, procurement and quality teams in materials management.

    • Assess the influence of fabrication and installation practices on material performance.

    • Recognise the importance of reviewing material suitability when operating conditions change.

    • Integrate materials selection considerations into wider corrosion management and asset integrity activities.

Certificate

Upon successful completion of the Corrosion Control Through Materials Selection Training Course, attendees receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the programme and completion of its structured technical learning activities. Attendees are required to meet the course attendance requirement of at least 80 percent of the total programme duration to qualify for the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,300

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,300

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,300

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,300

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Corrosion Control Through Materials Selection Training Course about?

The course explains how engineering materials are evaluated and selected to control corrosion in oil and gas facilities. It covers corrosion mechanisms, material degradation, corrosion-resistant alloys, material compatibility, sour service requirements and engineering material specifications. Participants develop the technical knowledge required to make more informed material selection decisions.

Who should attend this materials selection training course?

The programme is suitable for corrosion engineers, materials engineers, metallurgists, mechanical engineers, pipeline engineers, inspection professionals, maintenance specialists, asset integrity managers, project engineers and technical procurement personnel. It is also relevant to operations and engineering managers involved in equipment reliability and corrosion management.

What materials and alloys are covered during the course?

Participants examine carbon steel, stainless steel, duplex stainless steel, super duplex stainless steel, nickel-based alloys and other corrosion-resistant materials used in oil and gas facilities. The programme considers their properties, corrosion resistance, mechanical characteristics, limitations and suitability for different operating environments.

Which industry standards are covered in the programme?

The course references API 571, ISO 15156, ISO 21457, NORSOK M-001 and ISO 9001. These recognised publications provide guidance on equipment damage mechanisms, sour service material requirements, materials selection, corrosion control and quality management. Their application is considered in relation to the five course modules.

What practical benefits will participants gain from attending?

Participants develop stronger capabilities in corrosion assessment, alloy selection, material compatibility evaluation and engineering specification reviews. They gain a better understanding of how operating conditions influence material degradation and learn to support material decisions that improve equipment reliability, reduce corrosion-related maintenance and strengthen asset integrity management.

Next: 09 Nov 2026

4 dates available

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