Skip to content
Institute For Oil & Gas Training
OGI-1392 New

Downhole Corrosion Control and Production Tubing Integrity Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
16 Nov 2026
View dates & register Download brochure

We use your details only to answer this enquiry. See our privacy policy.

Overview

Downhole Corrosion Control is a critical discipline in oil and gas production engineering, focused on protecting production tubing, downhole equipment and well completion systems against corrosion-related deterioration. The Downhole Corrosion Control and Production Tubing Integrity Training Course by Institute For Oil & Gas Training develops the technical capabilities required to identify corrosion mechanisms, evaluate tubing condition, select appropriate downhole materials and implement effective corrosion management strategies across producing wells.

Production tubing operates in challenging environments characterised by elevated temperatures, pressure variations, corrosive fluids and complex chemical interactions. The presence of carbon dioxide, hydrogen sulphide, water, organic acids and other corrosive constituents creates conditions that accelerate production tubing corrosion and compromise the mechanical integrity of well completion equipment. These conditions increase the likelihood of tubing leaks, wall thinning, internal pitting, cracking and premature equipment failure. Effective downhole corrosion management therefore requires a combination of corrosion engineering, production chemistry, materials selection, inspection techniques and well integrity management.

Many oil and gas organisations face challenges in identifying early-stage downhole corrosion, interpreting tubing inspection findings and determining the most appropriate intervention strategies. Corrosion-related deterioration frequently develops within inaccessible sections of the production system, making accurate diagnosis and effective monitoring essential. Inadequate corrosion control exposes operators to production interruptions, costly workovers, equipment replacement and increased risks associated with hydrocarbon containment failures.

This specialised programme addresses these operational challenges by developing a comprehensive understanding of downhole corrosion mechanisms and production tubing integrity requirements. Participants examine the relationship between well fluid composition, operating conditions, material performance and corrosion progression. The programme also explores the influence of CO2 corrosion, H2S corrosion, microbiologically influenced corrosion, erosion-corrosion and under-deposit corrosion on downhole production equipment.

A central component of the course focuses on the engineering principles governing downhole materials selection. Participants develop an understanding of carbon steel, corrosion-resistant alloys, corrosion-resistant metallurgy and material compatibility with different production environments. Particular attention is given to evaluating material suitability against corrosive fluid compositions, temperature, pressure, chloride concentration and sour service conditions.

The programme also addresses practical approaches to production tubing corrosion monitoring, including corrosion logging, tubing inspection, wall-thickness assessment, corrosion inhibitor performance evaluation and integrity data interpretation. Participants examine how inspection findings support corrosion assessment, risk prioritisation and maintenance planning. These capabilities strengthen the ability of engineering and operations teams to distinguish between different corrosion mechanisms and establish appropriate corrective actions.

Another important area is the implementation of integrated tubing integrity management programmes. Effective integrity management connects corrosion monitoring, chemical treatment, operational controls, inspection planning and well intervention activities. Participants explore how these activities contribute to equipment reliability, production continuity and the prevention of unplanned well failures.

The Downhole Corrosion Control and Production Tubing Integrity Training Course by Institute For Oil & Gas Training is designed to strengthen technical decision-making across production engineering, well integrity, corrosion management and maintenance functions. It provides practical knowledge for managing oilfield corrosion threats throughout the production lifecycle, from initial materials selection and well completion design to ongoing monitoring, failure investigation and intervention planning.

By connecting corrosion science with operational integrity requirements, this programme supports a structured approach to production tubing protection. Organisations benefit from improved corrosion identification, more informed materials selection, effective chemical treatment strategies and stronger control over downhole equipment deterioration. Participants gain the technical perspective required to support reliable well operations and protect the long-term integrity of production assets.

Objectives

  • Explain the fundamental principles of downhole corrosion control and their importance in maintaining production tubing integrity.

  • Identify the principal corrosion mechanisms affecting production tubing and associated downhole completion equipment.

  • Evaluate the influence of CO2, H2S, water, organic acids and other corrosive constituents on oilfield corrosion.

  • Analyse the relationship between production conditions, fluid chemistry and corrosion progression in downhole environments.

  • Assess the suitability of carbon steel and corrosion-resistant alloys for different downhole operating conditions.

  • Interpret the requirements of relevant materials selection standards for sour service and corrosive production environments.

  • Identify common causes of production tubing deterioration, including internal corrosion, pitting, erosion-corrosion and environmentally assisted cracking.

  • Evaluate corrosion inhibitor programmes and their contribution to downhole corrosion prevention.

  • Examine corrosion monitoring techniques and inspection methods used to assess tubing condition.

  • Interpret representative tubing inspection findings and corrosion assessment information.

  • Apply risk-based principles when prioritising production tubing inspection and maintenance activities.

  • Develop appropriate corrosion mitigation strategies based on operating conditions and equipment requirements.

  • Evaluate the relationship between corrosion management, well integrity and production reliability.

  • Investigate tubing failure scenarios and identify contributing corrosion mechanisms.

  • Recommend practical actions for improving downhole materials performance and production tubing integrity.

Training methodology

The Downhole Corrosion Control and Production Tubing Integrity Training Course adopts a practical, engineering-focused delivery methodology that connects corrosion fundamentals with the operating challenges encountered in producing oil and gas wells. Institute For Oil & Gas Training combines technical presentations, industry case studies, engineering exercises, corrosion assessment scenarios and collaborative discussions to develop a comprehensive understanding of downhole integrity management.

The methodology begins with an examination of downhole production environments and the factors influencing corrosion behaviour. Participants investigate how pressure, temperature, water production, gas composition, fluid chemistry and production conditions influence corrosion mechanisms. Representative operating scenarios demonstrate the relationship between corrosive environments and the deterioration of production tubing and associated completion equipment.

Technical case studies form an important part of the learning process. Participants examine representative production tubing failures involving internal corrosion, localised pitting, CO2 corrosion, H2S-related damage and erosion-corrosion. These scenarios develop the ability to assess failure evidence, identify potential corrosion mechanisms and distinguish between environmental damage and mechanical deterioration.

Materials selection exercises focus on evaluating the suitability of different downhole materials for specific production conditions. Participants consider the influence of corrosive gases, chloride concentration, temperature, pressure and mechanical requirements when reviewing material selection decisions. These exercises strengthen the ability to connect corrosion resistance with production tubing design and operational performance.

The programme also incorporates corrosion monitoring and inspection scenarios. Participants review representative tubing inspection findings, corrosion logging information, wall-thickness measurements and chemical treatment records. They explore how inspection information supports corrosion assessment, remaining wall-thickness evaluation and maintenance prioritisation.

Group exercises examine the development of practical corrosion control strategies. Participants consider corrosion inhibitor selection, chemical injection arrangements, treatment monitoring, operational adjustments and intervention requirements. These activities highlight the importance of coordinating production chemistry, corrosion engineering, well operations and maintenance teams.

Failure investigation exercises introduce structured approaches to identifying the causes of tubing deterioration. Participants examine evidence from simulated downhole failure scenarios and evaluate the contribution of fluid chemistry, material selection, operating conditions and corrosion control performance.

Throughout the course, discussions connect engineering decisions with asset integrity objectives. Participants explore how corrosion monitoring information, inspection findings and operational records contribute to well integrity management programmes.

This methodology ensures that technical knowledge is developed alongside practical engineering judgement. Institute For Oil & Gas Training emphasises the application of corrosion control principles to real production environments, enabling participants to translate course knowledge into improved inspection planning, materials selection, corrosion mitigation and production tubing integrity management.

Organisational impact

Effective downhole corrosion management directly supports the reliability, safety and economic performance of oil and gas production assets. The Downhole Corrosion Control and Production Tubing Integrity Training Course helps organisations strengthen the technical capabilities required to manage corrosion threats, protect completion equipment and maintain production continuity.

Improved Production Tubing Reliability

Production tubing deterioration creates operational vulnerabilities that affect well availability and equipment performance. Developing stronger corrosion assessment and monitoring capabilities helps organisations identify degradation mechanisms and establish appropriate preventive measures.

Participants develop the technical understanding required to assess tubing condition, recognise corrosion-related damage and recommend appropriate corrective actions. This supports more consistent equipment performance and reduces exposure to avoidable tubing failures.

Reduced Unplanned Workovers and Maintenance Costs

Corrosion-related tubing failures frequently require costly well interventions, equipment replacement and production restoration activities. Effective corrosion monitoring and mitigation improve the identification of developing integrity threats.

Organisations benefit from more informed maintenance planning, better prioritisation of intervention requirements and improved allocation of inspection resources. Early identification of deterioration supports proactive maintenance decisions and reduces dependence on reactive failure management.

Stronger Well Integrity Management

Production tubing forms an essential pressure-containing component of the well completion system. Its mechanical integrity is fundamental to maintaining containment and controlling production operations.

Improved knowledge of downhole corrosion mechanisms strengthens the integration of corrosion engineering with well integrity management. Organisations gain better capabilities for evaluating tubing condition, assessing degradation threats and supporting integrity assurance activities.

More Effective Corrosion Prevention Programmes

Corrosion inhibitors, chemical treatment systems and operational controls are important elements of downhole corrosion management. Their effectiveness depends on appropriate selection, application and performance monitoring.

The course strengthens the ability of technical teams to evaluate chemical treatment programmes, identify potential performance limitations and recommend improvements. This supports more consistent corrosion prevention and better coordination between production chemistry and corrosion engineering functions.

Improved Materials Selection Decisions

Inappropriate materials selection increases exposure to corrosion damage, equipment degradation and premature replacement. Understanding the performance characteristics of downhole materials improves engineering decisions during well completion design, equipment procurement and replacement planning.

Organisations benefit from stronger evaluation of corrosion resistance, material compatibility and sour service requirements. These capabilities support more technically justified materials selection decisions and improved equipment service performance.

Enhanced Operational Safety and Containment Protection

Loss of production tubing integrity creates risks associated with uncontrolled fluid movement, pressure containment failure and hydrocarbon release. Effective corrosion identification and mitigation support the prevention of equipment deterioration that threatens well integrity.

Improved technical competence strengthens the organisation's ability to recognise corrosion threats, assess their operational significance and recommend appropriate control measures.

Better Inspection and Maintenance Planning

Inspection programmes require accurate understanding of corrosion mechanisms and equipment degradation patterns. Participants develop stronger capabilities in interpreting inspection information and connecting findings with maintenance requirements.

This supports more focused inspection planning, improved maintenance prioritisation and better utilisation of engineering resources. Organisations can establish clearer connections between corrosion monitoring findings, risk assessments and intervention decisions.

Improved Cross-Functional Engineering Coordination

Downhole corrosion management involves several technical disciplines, including production engineering, corrosion engineering, materials engineering, well integrity and maintenance.

The programme develops a shared understanding of corrosion-related responsibilities and technical requirements. This improves communication between departments and supports more coordinated decision-making throughout the production asset lifecycle.

Personal impact

The Downhole Corrosion Control and Production Tubing Integrity Training Course strengthens the technical competence of professionals responsible for managing corrosion threats and maintaining downhole equipment reliability.

Participants develop a structured understanding of the mechanisms responsible for production tubing deterioration. They learn to distinguish between different corrosion processes, assess the influence of operating environments and recognise the conditions that accelerate equipment degradation.

The programme strengthens materials engineering knowledge by examining the performance of carbon steel, corrosion-resistant alloys and other downhole materials. Participants improve their ability to evaluate material suitability against production fluid chemistry, pressure, temperature and sour service conditions.

A significant personal benefit is improved competence in corrosion monitoring and tubing inspection. Participants gain a clearer understanding of inspection techniques, corrosion logging information, wall-thickness assessment and the interpretation of tubing condition data. This supports more confident technical discussions and better-informed maintenance recommendations.

The course also develops practical corrosion mitigation capabilities. Participants improve their understanding of corrosion inhibitor programmes, chemical treatment considerations, monitoring requirements and the relationship between production operations and corrosion performance.

Failure investigation skills are strengthened through representative tubing deterioration scenarios. Participants learn to examine available evidence, identify contributing factors and establish technically supported explanations for corrosion-related damage.

The programme further improves risk-based decision-making. Participants develop the ability to assess tubing integrity concerns, distinguish between different levels of corrosion exposure and contribute to inspection and intervention planning.

From a professional development perspective, the course enhances the technical capabilities required for responsibilities in production engineering, corrosion management, well integrity, maintenance and asset integrity. Participants gain a broader understanding of how their work contributes to production reliability, operational safety and long-term asset performance.

Who should attend

  • Production Engineers: Professionals responsible for evaluating production performance, well operating conditions and corrosion-related production challenges.

  • Well Integrity Engineers: Specialists responsible for maintaining well barriers, evaluating tubing condition and managing downhole integrity threats.

  • Corrosion Engineers: Engineers involved in identifying corrosion mechanisms, evaluating mitigation strategies and developing corrosion management programmes.

  • Materials Engineers: Professionals responsible for selecting and assessing materials used in downhole production and completion equipment.

  • Completion Engineers: Engineers involved in production tubing design, completion equipment selection and well completion integrity.

  • Production Chemists: Specialists responsible for evaluating production fluid chemistry, chemical treatment programmes and corrosion inhibitor performance.

  • Well Intervention Engineers: Professionals involved in planning interventions, evaluating tubing failures and restoring well integrity.

  • Maintenance Engineers: Engineers responsible for equipment condition assessment, maintenance planning and production tubing replacement strategies.

  • Inspection Engineers and Technicians: Personnel involved in tubing inspection, corrosion logging, wall-thickness assessment and equipment condition monitoring.

  • Asset Integrity Engineers and Managers: Professionals responsible for coordinating integrity assessments, corrosion risk management and maintenance strategies.

  • Drilling and Completion Supervisors: Operational personnel involved in supervising well completion activities and evaluating downhole equipment requirements.

  • Production Operations Supervisors: Supervisors responsible for monitoring production conditions, identifying equipment deterioration and coordinating operational responses.

  • Technical Managers and Engineering Superintendents: Senior professionals responsible for engineering performance, well reliability and corrosion management programmes.

  • Oilfield Service Company Professionals: Specialists supporting corrosion monitoring, chemical treatment, tubing inspection and downhole equipment integrity.

Course outline

Downhole corrosion develops through interactions between production fluids, metallic surfaces and operating conditions within the well. Understanding these interactions is essential for identifying deterioration mechanisms and establishing appropriate corrosion prevention strategies.

This module examines the principal corrosion mechanisms affecting production tubing, completion equipment and associated downhole components. Participants explore the influence of CO2, H2S, water chemistry, temperature, pressure and production conditions on corrosion behaviour. Particular attention is given to recognising corrosion damage and distinguishing between general corrosion, localised attack and environmentally assisted degradation.

  1. NACE TM0177

    • Establishes laboratory testing procedures for evaluating resistance to sulphide stress cracking and stress corrosion cracking in metallic materials.

    • Addresses testing methods used to assess material behaviour in sour environments.

    • Supports the evaluation of cracking susceptibility under specified environmental and mechanical conditions.

    • Provides technical guidance for understanding environmentally assisted cracking mechanisms relevant to oilfield equipment.

    Learning Outcomes

    • Explain the fundamental electrochemical principles governing downhole corrosion.

    • Identify the main corrosion mechanisms affecting production tubing.

    • Evaluate the influence of CO2 and H2S on metallic equipment.

    • Distinguish between uniform corrosion, pitting and other localised corrosion mechanisms.

    • Assess how temperature, pressure and production fluid composition influence corrosion behaviour.

    • Recognise the relationship between corrosion mechanisms and production tubing deterioration.

    • Identify potential corrosion threats affecting downhole completion equipment.

    • Explain the importance of corrosion mechanism identification in developing effective mitigation strategies.

Production tubing must maintain its mechanical and pressure-containing functions while operating under demanding downhole conditions. Material selection therefore represents a critical engineering decision in protecting equipment against corrosion and premature failure.

This module examines the relationship between production tubing design, material properties and corrosive operating environments. Participants explore the performance characteristics of carbon steel, low-alloy steels and corrosion-resistant alloys. The module also addresses sour service requirements, material compatibility and the factors influencing tubing integrity throughout the production lifecycle.

  1. ISO 15156

    • Establishes requirements for selecting and qualifying metallic materials for use in H2S-containing environments in oil and gas production.

    • Addresses cracking mechanisms associated with sour service conditions.

    • Provides material selection considerations based on environmental conditions and material properties.

    • Covers carbon and low-alloy steels, as well as corrosion-resistant alloys and other relevant materials.

    • Supports engineering decisions concerning material suitability in sour production environments.

    Learning Outcomes

    • Evaluate the mechanical and corrosion resistance properties of common tubing materials.

    • Distinguish between carbon steel and corrosion-resistant alloy applications.

    • Assess material compatibility with corrosive production fluids.

    • Explain the influence of H2S, CO2 and chlorides on material performance.

    • Identify material selection considerations for sour service conditions.

    • Evaluate the importance of tubing connections and coupling integrity.

    • Interpret relevant material selection requirements under ISO 15156.

    • Recommend appropriate material considerations for different downhole operating environments.

Effective corrosion prevention requires an integrated understanding of production chemistry, chemical treatment systems and operating conditions. Corrosion inhibitors and other chemical control measures help protect production tubing against deterioration when properly selected, applied and monitored.

This module examines practical approaches to controlling production tubing corrosion through chemical treatment and operational management. Participants explore corrosion inhibitor mechanisms, chemical compatibility, injection considerations and treatment performance monitoring. The module also addresses the limitations of chemical protection and the importance of integrating chemical programmes with materials selection and tubing integrity management.

  1. NACE SP0106

    • Addresses the control of internal corrosion in steel pipelines and piping systems.

    • Provides guidance on corrosion prevention and mitigation practices.

    • Covers the application of corrosion inhibitors and other internal corrosion control measures.

    • Emphasises monitoring and evaluation of corrosion control programme effectiveness.

    • Provides relevant principles for understanding internal corrosion management in oil and gas production systems.

    Learning Outcomes

    • Explain the operating principles of downhole corrosion inhibitors.

    • Identify appropriate corrosion prevention approaches for different production environments.

    • Evaluate chemical compatibility with production fluids and operating conditions.

    • Distinguish between continuous and batch chemical treatment strategies.

    • Assess important considerations for downhole chemical injection.

    • Identify factors influencing corrosion inhibitor performance.

    • Evaluate chemical treatment monitoring requirements.

    • Recognise the limitations of chemical protection in production tubing systems.

    • Recommend improvements to corrosion prevention programmes.

    • Explain how chemical treatment integrates with broader tubing integrity management.

Reliable tubing integrity management depends on accurate information about equipment condition and corrosion progression. Inspection and monitoring programmes provide the technical evidence required to identify deterioration, evaluate integrity threats and establish maintenance priorities.

This module examines inspection approaches and corrosion monitoring techniques used to evaluate production tubing condition. Participants explore tubing inspection technologies, corrosion logging, wall-thickness assessment and the interpretation of inspection information. The module also introduces risk-based integrity assessment principles and the use of monitoring results to support maintenance and intervention decisions.

  1. API RP 90

    • Addresses annular casing pressure management for offshore wells.

    • Provides guidance on evaluating and managing sustained casing pressure.

    • Supports the assessment of well integrity threats associated with annular pressure.

    • Provides relevant context for understanding well barrier integrity and pressure containment management.

    • Complements tubing integrity assessments within broader well integrity programmes.

    Learning Outcomes

    • Explain the purpose of production tubing inspection and corrosion monitoring.

    • Identify appropriate inspection techniques for different tubing integrity concerns.

    • Understand the principles of electromagnetic and ultrasonic inspection.

    • Interpret representative corrosion logging and tubing inspection information.

    • Assess wall-thickness measurements and metal loss findings.

    • Identify indications of internal corrosion, localised damage and tubing leakage.

    • Evaluate corrosion monitoring trends and inspection results.

    • Apply risk-based principles when prioritising tubing inspection requirements.

    • Relate inspection findings to maintenance and intervention planning.

    • Explain the importance of integrating corrosion monitoring with well integrity management.

Production tubing failures often result from interactions between material properties, operating conditions, corrosion mechanisms and the effectiveness of existing control measures. Understanding the contributing factors is essential for preventing recurrence and improving long-term equipment reliability.

This module focuses on failure investigation, corrosion damage assessment and the development of integrated tubing integrity management strategies. Participants examine representative tubing failure scenarios, evaluate root causes and identify corrective actions. The module also explores how corrosion monitoring, chemical treatment, inspection planning and operational controls contribute to a coordinated downhole corrosion management programme.

  1. API RP 1173

    • Establishes a framework for pipeline safety management systems.

    • Promotes structured identification, assessment and management of integrity risks.

    • Emphasises leadership, risk management, operational controls and continuous improvement.

    • Supports the development of systematic approaches to asset integrity management.

    • Provides complementary management principles for organisations responsible for hydrocarbon transportation and associated integrity systems.

    Learning Outcomes

    • Identify common corrosion-related production tubing failure mechanisms.

    • Examine tubing failure evidence and identify potential contributing factors.

    • Apply structured approaches to corrosion failure investigation.

    • Evaluate the influence of materials selection and production conditions on equipment failure.

    • Assess the effectiveness of existing corrosion prevention and monitoring programmes.

    • Identify appropriate corrective and preventive actions following tubing deterioration.

    • Develop practical recommendations for improving production tubing integrity.

    • Apply risk-based principles to maintenance and intervention planning.

    • Integrate inspection findings, chemical treatment and operational data into integrity management decisions.

    • Establish priorities for improving downhole corrosion control and production equipment reliability.

Certificate

Upon successful completion of the Downhole Corrosion Control and Production Tubing Integrity Training Course, attendees will receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the programme and completion of its professional training requirements. Attendees are required to maintain a minimum attendance of 80 percent of the total course duration to qualify for the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is Downhole Corrosion Control in oil and gas production?

Downhole Corrosion Control involves identifying, monitoring and mitigating corrosion mechanisms affecting production tubing and associated well completion equipment. It includes materials selection, corrosion inhibitor programmes, inspection techniques, production chemistry evaluation and integrity management practices. Effective control protects equipment against deterioration and supports reliable production operations.

What are the main causes of production tubing corrosion?

The main causes include carbon dioxide, hydrogen sulphide, water chemistry, oxygen contamination, organic acids, microbiological activity and erosion-corrosion. Temperature, pressure, fluid composition and production conditions also influence corrosion behaviour. Identifying these factors helps engineers select suitable materials and implement appropriate corrosion prevention measures.

Who should attend the Downhole Corrosion Control and Production Tubing Integrity Training Course?

The course is suitable for production engineers, corrosion engineers, well integrity engineers, completion engineers, materials engineers, production chemists, maintenance specialists, inspection personnel and asset integrity managers. It also benefits supervisors and technical managers responsible for production equipment reliability and corrosion management.

How does the course address production tubing integrity?

The programme examines materials selection, corrosion mechanisms, chemical treatment, inspection technologies, corrosion monitoring and failure investigation. Participants learn to interpret tubing condition information, identify corrosion threats and recommend appropriate preventive and corrective actions. These capabilities support more effective tubing integrity assessment and maintenance planning.

What certificate will participants receive after completing the course?

Participants who complete the attendance requirements receive a Certificate of Completion from Institute For Oil & Gas Training. A minimum attendance of 80 percent of the total course duration is required to qualify for the certificate.

Next: 16 Nov 2026

4 dates available

Register Now

Related training courses

Get the training calendar in your inbox

New courses, dates and industry insight. No more than twice a month.