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Institute For Oil & Gas Training
OGI-1391 New

Protective Coatings for Corrosion Prevention Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
16 Nov 2026
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Overview

The Protective Coatings for Corrosion Prevention Training Course provides oil and gas professionals with the technical knowledge and practical capabilities required to select, apply, inspect and maintain protective coating systems across industrial assets. Protective Coatings play a critical role in corrosion prevention by creating barriers between metal surfaces and aggressive operating environments, helping organisations protect equipment, pipelines, offshore structures, storage facilities and processing infrastructure against material degradation.

Corrosion remains a significant asset integrity challenge throughout the oil and gas industry. Production facilities, refineries, petrochemical plants, offshore platforms and pipeline networks operate under demanding environmental conditions involving moisture, salinity, chemicals, elevated temperatures and atmospheric exposure. These conditions accelerate corrosion processes and place continuous pressure on equipment reliability, structural integrity and operational performance. Without effective corrosion protection coatings, steel structures and critical components experience deterioration that increases inspection requirements, maintenance expenditure, equipment replacement and the risk of unplanned operational interruptions.

Protective coatings provide an essential element of an organisation's wider corrosion management strategy. Their effectiveness depends on more than selecting an appropriate coating material. Surface preparation, substrate condition, environmental conditions, application procedures, film thickness, curing requirements and inspection practices all influence coating performance. Deficiencies in any of these areas compromise the protective barrier and create opportunities for premature coating failure and corrosion initiation.

The course addresses the technical skills gap between coating selection and the practical management of coating systems throughout the asset lifecycle. It examines the properties of industrial coatings, corrosion mechanisms, substrate preparation techniques, coating application methods, inspection procedures and maintenance strategies. Participants develop an integrated understanding of how coating specifications translate into effective field execution and long-term corrosion protection.

Particular attention is given to the different operating environments encountered across upstream, midstream and downstream oil and gas operations. Participants examine the requirements of atmospheric exposure, marine environments, buried structures, splash zones, chemical processing areas and high-temperature applications. The programme also explores the relationship between coating chemistry, substrate characteristics, environmental exposure and service conditions when selecting appropriate protection systems.

Effective coating management requires coordination between corrosion engineers, inspection personnel, maintenance teams, project engineers, coating contractors and asset integrity specialists. Each function contributes to maintaining coating quality and ensuring that protective systems meet their specified performance requirements. This course strengthens that coordination by developing a common technical understanding of coating selection, application quality, inspection acceptance and corrective maintenance.

Delivered by Institute For Oil & Gas Training, the programme combines recognised industry standards with practical engineering applications and operational case studies. Participants gain the capability to evaluate coating requirements, assess surface preparation quality, identify application defects, interpret inspection findings and establish appropriate maintenance controls.

The training also addresses coating degradation and failure analysis, including blistering, cracking, peeling, delamination, underfilm corrosion and loss of adhesion. Understanding these failure mechanisms enables personnel to identify the underlying causes of coating deterioration rather than relying solely on superficial repairs. This supports more effective maintenance planning, improved coating reliability and better protection of critical oil and gas assets.

By strengthening technical competence across the coating lifecycle, the Protective Coatings for Corrosion Prevention Training Course supports organisations in reducing corrosion-related deterioration, improving asset availability and maintaining the integrity of industrial infrastructure. It establishes a practical foundation for managing protective coating systems as an integral part of long-term asset integrity and corrosion control.

Objectives

  • Explain the principles of corrosion and the role of Protective Coatings in preventing material degradation across oil and gas assets.

  • Identify the characteristics, properties and industrial applications of different coating technologies used in upstream, midstream and downstream operations.

  • Evaluate corrosion exposure conditions and determine appropriate coating requirements for atmospheric, marine, buried and chemically aggressive environments.

  • Interpret coating specifications and identify the technical requirements governing coating selection, application and inspection.

  • Assess substrate conditions and establish appropriate surface preparation requirements before coating application.

  • Evaluate abrasive blasting methods, surface cleanliness, surface profile and contamination control procedures.

  • Identify suitable corrosion protection coatings for carbon steel, structural steel, pipelines, storage tanks and industrial equipment.

  • Explain the importance of environmental conditions, coating compatibility, mixing ratios and curing requirements.

  • Assess coating application methods and identify the causes of common application defects.

  • Interpret dry film thickness measurements, adhesion test results and holiday detection findings.

  • Identify coating deterioration mechanisms, including blistering, cracking, peeling, delamination and underfilm corrosion.

  • Apply recognised industry standards to coating inspection, quality assurance and acceptance procedures.

  • Evaluate coating inspection documentation and identify deficiencies requiring corrective action.

  • Develop appropriate coating maintenance strategies based on inspection findings, asset condition and operating exposure.

  • Strengthen coordination between engineering, inspection, maintenance and operations teams involved in corrosion management.

Training methodology

The Protective Coatings for Corrosion Prevention Training Course adopts a practical, engineering-focused delivery methodology that connects coating technology with the operational requirements of oil and gas facilities. Institute For Oil & Gas Training combines technical presentations, industry case studies, coating inspection examples, group exercises and realistic engineering scenarios to develop a comprehensive understanding of protective coating management.

The methodology begins with the fundamental principles of corrosion and the role of protective coatings in controlling material degradation. Participants examine how coating systems prevent contact between metallic substrates and corrosive environments, how different coating technologies perform under varying exposure conditions and why coating selection must reflect the operating requirements of each asset.

Practical case studies demonstrate coating applications across offshore platforms, processing facilities, storage tanks, pipelines and structural steelwork. These examples allow participants to evaluate coating specifications, identify inappropriate material selection and understand how environmental exposure influences coating performance.

Surface preparation exercises focus on the relationship between substrate cleanliness, surface profile and coating adhesion. Participants review representative preparation conditions, abrasive blasting requirements, contamination risks and the inspection methods used to verify substrate readiness. These exercises reinforce the importance of controlling preparation quality before coating application begins.

Coating application scenarios examine the practical requirements of applying protective coating systems under industrial conditions. Participants assess mixing procedures, application equipment, environmental controls, film thickness requirements, curing conditions and recoating intervals. The exercises highlight the causes of application defects and the inspection controls required to prevent quality deficiencies.

Inspection-based activities develop familiarity with coating assessment techniques and quality documentation. Participants examine examples of dry film thickness measurements, adhesion testing, holiday detection and visual inspection reports. They interpret inspection findings, assess coating defects and determine suitable corrective actions based on the condition and intended service of the asset.

Group discussions and technical problem-solving exercises address common challenges involving coating breakdown, premature deterioration, contractor performance and maintenance planning. Participants evaluate realistic situations requiring coordination between engineering, inspection, maintenance and operations personnel.

The programme concludes by integrating coating selection, surface preparation, application, inspection and maintenance into a structured asset protection approach. This methodology ensures that participants understand not only the technical characteristics of industrial coatings but also the management controls required to achieve consistent coating quality throughout the asset lifecycle.

Organisational impact

Effective protective coating management strengthens the ability of oil and gas organisations to protect critical infrastructure, control corrosion-related deterioration and maintain operational reliability. The course develops technical competence across coating selection, surface preparation, application, inspection and maintenance, supporting a more consistent approach to asset protection.

Improved Asset Integrity and Equipment Reliability

Appropriate coating systems reduce direct exposure of metallic surfaces to corrosive environments. Improved understanding of coating selection and application enables personnel to identify protection requirements for pipelines, offshore structures, processing equipment and storage facilities. Better coating control supports the preservation of asset condition and reduces the likelihood of premature corrosion-related deterioration.

Reduced Maintenance and Repair Expenditure

Coating failures frequently result in additional surface preparation, recoating, inspection and repair activities. Understanding the factors responsible for coating breakdown helps organisations address quality deficiencies before they develop into extensive maintenance requirements. Improved preparation and application controls also reduce avoidable rework and support more effective allocation of maintenance resources.

Improved Operational Availability

Corrosion-related equipment deterioration contributes to maintenance interventions and operational interruptions. A structured coating management approach supports better protection of critical assets and improves the effectiveness of preventive maintenance programmes. Organisations benefit from more reliable equipment condition and improved planning of coating repair activities.

Stronger Inspection and Quality Assurance

Consistent coating inspection is essential for confirming that specified protection requirements are achieved. Participants develop the ability to interpret inspection results, assess coating defects and understand acceptance requirements. This strengthens quality assurance during fabrication, construction, maintenance and refurbishment projects.

Better Contractor and Project Management

Coating work frequently involves specialist contractors, inspection agencies and project delivery teams. Improved technical knowledge enables organisational personnel to evaluate contractor procedures, review coating documentation and communicate clear quality expectations. This supports better control over coating activities and more consistent execution against project specifications.

Improved Safety and Environmental Management

Corrosion deterioration can compromise the integrity of structures, vessels, pipelines and other operational equipment. Effective coating management supports the preservation of asset condition and reduces exposure to risks associated with material degradation. Better understanding of coating application also strengthens awareness of safe handling, surface preparation, ventilation and hazardous material controls.

Stronger Compliance and Technical Governance

The application of recognised coating and surface preparation standards provides a structured basis for technical specifications, inspection activities and quality documentation. Participants gain a clearer understanding of how applicable standards support coating selection, preparation, application and inspection. This improves technical governance and consistency across asset protection activities.

More Effective Lifecycle Planning

Coating systems require ongoing monitoring and maintenance throughout their service life. Organisations benefit from improved capability to assess coating condition, identify deterioration trends and prioritise repair requirements. This supports lifecycle maintenance planning and more informed decisions concerning coating refurbishment and asset preservation.

Personal impact

Participants develop practical technical capabilities that strengthen their contribution to corrosion prevention, asset integrity and industrial maintenance activities.

Advanced Technical Understanding

Participants gain a stronger understanding of coating technologies, corrosion mechanisms, substrate requirements and the environmental factors influencing coating performance. This knowledge improves their ability to evaluate coating systems in relation to specific oil and gas operating conditions.

Improved Coating Selection Skills

The course strengthens participants' ability to assess coating requirements based on substrate characteristics, operating temperatures, chemical exposure, environmental conditions and asset service requirements. They develop a more structured approach to identifying suitable protective systems.

Greater Surface Preparation Competence

Participants improve their understanding of abrasive blasting, surface cleanliness, surface profile and contamination control. These capabilities support better assessment of substrate readiness and more effective communication with surface preparation and coating application teams.

Stronger Inspection and Defect Identification

Participants develop greater confidence in interpreting coating inspection results, understanding dry film thickness requirements and identifying common coating defects. This supports more effective inspection activities and technical reporting.

Improved Problem-Solving Capabilities

The programme develops the ability to investigate coating failures, identify contributing factors and recommend appropriate corrective measures. Participants learn to distinguish between application deficiencies, environmental influences, material incompatibility and operational damage.

Better Professional Coordination

Participants gain a common technical vocabulary for communicating with corrosion engineers, coating inspectors, maintenance personnel, contractors and project teams. This improves collaboration and supports more effective technical decision-making.

Enhanced Career Development

The knowledge gained strengthens professional capability in corrosion engineering, protective coating inspection, maintenance management, asset integrity and quality assurance. Participants are better equipped to undertake responsibilities involving coating specifications, project supervision, inspection coordination and corrosion prevention programmes.

Who should attend

  • Corrosion Engineers: Professionals responsible for developing corrosion control strategies and selecting suitable protective coating systems for industrial assets.

  • Materials and Metallurgical Engineers: Engineers involved in evaluating material compatibility, coating properties and substrate protection requirements.

  • Coating Inspectors: Inspection personnel responsible for assessing surface preparation, monitoring coating application and verifying coating quality.

  • Asset Integrity Engineers: Professionals managing equipment condition, corrosion threats and long-term infrastructure protection.

  • Maintenance Engineers and Managers: Personnel responsible for planning coating repairs, managing deterioration and maintaining industrial equipment.

  • Inspection Engineers: Engineers involved in evaluating coating condition, interpreting inspection results and recommending corrective maintenance.

  • Pipeline Engineers: Professionals responsible for protecting pipeline networks against external corrosion and coating deterioration.

  • Offshore and Marine Engineers: Personnel managing corrosion protection requirements for offshore platforms, marine structures and coastal facilities.

  • Project Engineers and Managers: Professionals supervising coating specifications, contractor activities, quality requirements and project delivery.

  • Quality Assurance and Quality Control Personnel: Specialists responsible for verifying coating procedures, inspection records and compliance with project specifications.

  • Operations and Production Managers: Managers responsible for maintaining operational reliability and coordinating asset protection activities.

  • Procurement and Technical Specialists: Personnel involved in evaluating coating materials, technical specifications and supplier requirements.

  • Coating Contractors and Supervisors: Professionals responsible for managing surface preparation, coating application and field execution activities.

  • Technical and Engineering Managers: Senior personnel responsible for establishing coating management procedures, resource allocation and asset integrity priorities.

Course outline

This module establishes the engineering principles governing corrosion and the role of protective coating systems in controlling material degradation across oil and gas facilities. Participants examine the relationship between environmental exposure, substrate characteristics and corrosion mechanisms, with particular attention to atmospheric, marine, chemical and industrial operating conditions.

The module explores the properties and applications of different coating technologies, including organic coatings, epoxy systems, polyurethane coatings, zinc-rich primers and specialised protective systems. Participants examine how coating composition, chemical resistance, adhesion and barrier properties influence coating performance and determine the suitability of industrial coatings for different operating environments.

  1. ISO 12944-5: Protective Paint Systems

    • Establishes requirements and guidance for selecting protective paint systems for steel structures exposed to different corrosivity categories.

    • Addresses coating systems suitable for atmospheric environments and different levels of corrosion exposure.

    • Provides guidance on paint system selection based on environmental conditions and durability expectations.

    • Supports consistent specification of primers, intermediate coats and finishing coats for steel protection.

    • Provides a recognised technical reference for evaluating protective coating systems in industrial and infrastructure applications.

    Learning Outcomes

    • Explain the fundamental electrochemical principles responsible for corrosion in oil and gas operating environments.

    • Identify common corrosion mechanisms affecting carbon steel and industrial infrastructure.

    • Differentiate between atmospheric, immersion, marine and chemical exposure conditions.

    • Explain the barrier and protective mechanisms of different coating technologies.

    • Identify the properties of epoxy, polyurethane, zinc-rich and other industrial coating systems.

    • Evaluate coating suitability based on substrate material, environmental exposure and operating conditions.

    • Interpret coating system specifications and understand the relationship between coating composition and expected service performance.

    • Recognise the importance of coating compatibility when specifying multi-layer protective systems.

Surface preparation is a fundamental requirement for achieving reliable coating adhesion and long-term corrosion protection. This module examines the procedures used to prepare metallic surfaces before applying protective coatings, focusing on the removal of rust, mill scale, existing coatings, oil, grease, salts and other contaminants that compromise coating performance.

Participants explore mechanical cleaning, abrasive blasting, power tool cleaning and other industrial surface preparation methods. The module also addresses surface cleanliness grades, surface profile requirements, environmental monitoring and substrate inspection. Particular attention is given to identifying preparation deficiencies and establishing appropriate quality controls before coating application begins.

Participants examine how inadequate preparation contributes to premature coating deterioration, including loss of adhesion, blistering, underfilm corrosion and coating delamination.

  1. ISO 8501-1: Surface Cleanliness Assessment

    • Defines visual assessment procedures for evaluating the cleanliness of steel surfaces before coating application.

    • Establishes rust grades and preparation grades for uncoated steel substrates.

    • Provides visual reference conditions for assessing steel surfaces following the removal of previous coatings.

    • Supports consistent communication between surface preparation contractors, coating inspectors and project teams.

    • Helps establish acceptance requirements for substrate preparation before protective coating application.

    Learning Outcomes

    • Evaluate the condition of steel substrates before protective coating application.

    • Identify rust, mill scale, previous coating residues and other surface contaminants.

    • Differentiate between abrasive blasting, mechanical cleaning and power tool preparation methods.

    • Interpret surface cleanliness grades and preparation requirements under recognised standards.

    • Explain the importance of surface profile and its relationship with coating adhesion.

    • Identify contamination risks associated with soluble salts, oil, grease, dust and moisture.

    • Assess environmental conditions affecting surface preparation and coating readiness.

    • Establish inspection requirements for verifying surface cleanliness and substrate condition.

    • Recognise common surface preparation deficiencies and recommend appropriate corrective actions.

    • Understand the importance of documented surface preparation acceptance before coating work proceeds.

This module examines the practical requirements for applying protective coating systems in oil and gas environments. Participants explore application techniques, equipment selection, coating preparation, mixing procedures, application parameters and curing requirements. The emphasis is on achieving consistent coating quality while maintaining the specified protective properties of each coating system.

The module addresses brush, roller and spray application methods, including airless spray techniques used in industrial coating operations. Participants examine the importance of controlling coating thickness, environmental conditions, intercoat intervals and curing conditions. The programme also explores the responsibilities of application supervisors and quality personnel in maintaining coating procedures and preventing application-related defects.

  1. ISO 12944-7: Execution of Paint Work

    • Provides requirements and guidance for the execution and supervision of protective paint work on steel structures.

    • Addresses practical controls during the application of protective coating systems.

    • Supports appropriate supervision of coating operations and consistency in application procedures.

    • Provides guidance relevant to environmental conditions and execution quality.

    • Establishes a recognised reference for managing coating application activities within protective painting projects.

    Learning Outcomes

    • Explain the requirements involved in preparing coating materials for industrial application.

    • Identify the operating principles of brush, roller and spray coating techniques.

    • Evaluate the suitability of application equipment for different coating materials and industrial surfaces.

    • Interpret manufacturer technical data sheets and coating application specifications.

    • Understand mixing ratios, induction periods, pot life and curing requirements.

    • Assess the influence of temperature, humidity, dew point and ventilation on coating application.

    • Explain the importance of wet film thickness and dry film thickness control.

    • Identify common application defects, including sagging, runs, pinholes, dry spray and uneven coating coverage.

    • Evaluate the importance of intercoat preparation and recoating intervals.

    • Establish quality control measures for monitoring coating application and achieving specified coating thickness.

This module develops the technical capabilities required to assess protective coating quality and identify conditions that affect long-term coating performance. Participants examine coating inspection procedures throughout surface preparation, application, curing and final acceptance. The module focuses on the interpretation of inspection results and the identification of coating defects that compromise corrosion protection.

Participants explore dry film thickness measurement, wet film thickness assessment, adhesion testing, holiday detection and visual inspection techniques. The programme also examines the causes of coating failure, including inadequate surface preparation, incorrect application, environmental contamination, poor material compatibility and mechanical damage.

Particular attention is given to inspection documentation, quality assurance procedures, defect classification and corrective action recommendations. Participants develop a structured approach to evaluating coating condition and determining whether applied systems meet their specified acceptance requirements.

  1. ISO 19840: Dry Film Thickness Measurement

    • Establishes procedures for measuring the thickness of dry protective paint films applied to rough steel surfaces.

    • Provides guidance on measurement arrangements and the assessment of dry film thickness results.

    • Addresses acceptance criteria for evaluating coating thickness against specified requirements.

    • Supports consistent inspection practices during coating quality control and final acceptance.

    • Provides a recognised basis for documenting and evaluating dry film thickness measurements.

    Learning Outcomes

    • Explain the purpose and importance of coating inspection throughout the asset lifecycle.

    • Identify the inspection stages required before, during and after coating application.

    • Understand the principles of wet film and dry film thickness measurement.

    • Interpret dry film thickness inspection results against project specifications.

    • Explain the application of adhesion testing and holiday detection methods.

    • Recognise common coating defects, including cracking, blistering, peeling, pinholes and delamination.

    • Identify the underlying causes of premature coating failure.

    • Evaluate coating inspection reports and identify non-conformities.

    • Recommend corrective actions for coating application and inspection deficiencies.

    • Understand the importance of traceable quality records and documented inspection acceptance.

This module focuses on maintaining protective coating systems throughout the operational life of oil and gas assets. Participants examine coating deterioration under atmospheric, marine, buried and submerged service conditions, with particular attention to pipelines, offshore structures, storage tanks and industrial processing facilities.

The module explores coating condition assessment, maintenance planning, repair procedures and refurbishment strategies. Participants examine the relationship between inspection findings, coating degradation and maintenance priorities. The programme also addresses the protection of buried and submerged pipelines, including the role of external coating systems in pipeline corrosion management.

Emphasis is placed on developing practical maintenance strategies that address coating deterioration at an appropriate stage, reduce unnecessary rework and support long-term asset integrity.

  1. ISO 21809-1: Pipeline External Coatings

    • Specifies requirements for external coating systems used on buried or submerged steel pipelines within pipeline transportation systems.

    • Addresses factory-applied three-layer polyethylene and three-layer polypropylene coating systems.

    • Provides technical requirements for coating materials, application and inspection.

    • Supports quality control and assessment of external pipeline coating systems.

    • Provides a recognised reference for managing external corrosion protection requirements for applicable pipeline installations.

    Learning Outcomes

    • Assess coating condition and identify signs of deterioration across operating oil and gas assets.

    • Recognise environmental and operational factors responsible for coating degradation.

    • Understand the maintenance requirements of atmospheric, marine, buried and submerged coating systems.

    • Evaluate the role of external coatings in protecting buried and submerged pipeline infrastructure.

    • Identify appropriate inspection and maintenance priorities based on coating condition.

    • Develop practical recommendations for coating repair, refurbishment and replacement.

    • Understand the relationship between coating maintenance and broader corrosion management programmes.

    • Evaluate coating performance trends and identify recurring deterioration problems.

    • Interpret pipeline coating requirements in relation to applicable technical specifications.

    • Establish a structured approach to maintaining protective coating systems throughout the asset lifecycle.

Certificate

Upon successful completion of the Protective Coatings for Corrosion Prevention Training Course, attendees will receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the programme and the completion of its training requirements. Attendees must satisfy the course attendance requirement, including a minimum attendance of 80% of the overall programme, to qualify for the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,900

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,900

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,900

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,900

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Protective Coatings for Corrosion Prevention Training Course about?

The course develops practical knowledge of protective coating technologies and their application in oil and gas environments. It covers corrosion fundamentals, coating selection, surface preparation, application techniques, inspection, failure analysis and maintenance. Participants learn how to evaluate coating requirements and manage protective systems to improve asset integrity and corrosion prevention.

Who should attend this protective coatings training course?

The programme is suitable for corrosion engineers, materials engineers, coating inspectors, asset integrity specialists, maintenance engineers, pipeline engineers, inspection personnel, project managers and quality assurance professionals. It also benefits coating contractors and technical managers responsible for protective coating projects and industrial corrosion control.

What coating technologies are covered in the course?

The course examines different industrial coating technologies, including epoxy coatings, polyurethane coatings, zinc-rich primers and specialised protective coating systems. It explores their properties, applications, chemical resistance, adhesion characteristics and suitability for different operating environments across upstream, midstream and downstream oil and gas facilities.

Does the course cover surface preparation and coating inspection?

Yes. Surface preparation and coating inspection are important components of the programme. Participants examine abrasive blasting, mechanical cleaning, surface cleanliness, surface profile, contamination control, wet and dry film thickness measurement, adhesion testing, holiday detection and coating defect identification.

What practical benefits will participants gain from this training?

Participants develop the ability to evaluate coating specifications, assess substrate preparation, understand application requirements, interpret inspection results and identify coating failures. These capabilities support better corrosion prevention decisions, improved maintenance planning, stronger quality assurance and more effective protection of oil and gas infrastructure.

Next: 16 Nov 2026

4 dates available

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