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Institute For Oil & Gas Training
OGI-1396 New

Corrosion Testing Methods and Laboratory Analysis Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
16 Nov 2026
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Overview

The Corrosion Testing Methods and Laboratory Analysis Training Course by Institute For Oil & Gas Training develops the technical capabilities required to conduct reliable laboratory corrosion testing, evaluate material performance and interpret corrosion data across oil and gas operations. Corrosion Testing Methods provide essential engineering evidence for understanding material degradation, identifying corrosion mechanisms, assessing equipment suitability and establishing effective corrosion management strategies.

Corrosion remains a significant operational challenge throughout the oil and gas industry. Production facilities, refineries, petrochemical plants, offshore installations, pipelines and processing systems operate under conditions that expose metallic materials to aggressive fluids, elevated temperatures, pressure variations, chemical contaminants and changing environmental conditions. These operating conditions create different forms of material degradation, including uniform corrosion, pitting, crevice corrosion, galvanic corrosion, erosion-corrosion, stress corrosion cracking and microbiologically influenced corrosion.

Effective corrosion management requires more than routine inspection and visual examination. Engineering teams need accurate laboratory evidence to understand how materials behave under specific operating conditions. Laboratory corrosion testing provides controlled methods for examining material resistance, evaluating environmental influences and identifying degradation mechanisms before they contribute to equipment failure. The quality of this assessment depends on appropriate testing procedures, representative samples, reliable laboratory equipment and technically sound interpretation of results.

The Corrosion Testing Methods and Laboratory Analysis Training Course addresses the skills gap between laboratory test execution, corrosion data interpretation and practical engineering decisions. It examines how different testing techniques support material selection, corrosion inhibitor evaluation, failure investigation, corrosion monitoring and asset integrity management. Participants develop an understanding of laboratory procedures and the relationship between experimental findings and actual operating environments.

A central element of the programme is corrosion rate analysis. Corrosion rates provide important information about material degradation and support engineering assessments of equipment condition, material suitability and corrosion control effectiveness. Participants examine weight-loss testing, electrochemical techniques, polarisation measurements, electrochemical impedance spectroscopy and other recognised laboratory approaches. They also explore how test conditions, surface preparation, exposure periods and environmental parameters influence the reliability of laboratory results.

Material testing is another important component of the programme. Oil and gas organisations depend on appropriate material selection to maintain the integrity of pressure-containing equipment, pipelines, storage systems, production tubing and processing facilities. Participants examine how material composition, metallurgical characteristics, surface condition and environmental exposure influence corrosion behaviour. They also consider the importance of selecting appropriate test methods for carbon steel, stainless steel, corrosion-resistant alloys and other engineering materials.

The programme further addresses corrosion evaluation through practical laboratory scenarios and engineering case studies. Participants learn to assess test results, recognise abnormal corrosion behaviour, compare material performance and identify limitations in experimental data. Particular attention is given to translating laboratory findings into recommendations that support corrosion control programmes, inspection planning and equipment reliability.

Delivered by Institute For Oil & Gas Training, this course connects corrosion science with the operational requirements of the oil and gas sector. It equips engineering, inspection, materials and laboratory professionals with the knowledge to assess corrosion performance systematically, improve the quality of testing activities and support informed decisions throughout the asset lifecycle.

Objectives

  • Explain the fundamental principles of corrosion science and their relevance to laboratory testing in oil and gas operations.

  • Identify different corrosion mechanisms affecting metallic materials in production, processing, transportation and offshore environments.

  • Select appropriate Corrosion Testing Methods according to material characteristics, operating conditions and engineering assessment requirements.

  • Understand laboratory corrosion testing procedures, including sample preparation, exposure conditions and measurement techniques.

  • Apply the principles of weight-loss testing to assess material degradation and calculate corrosion rates.

  • Interpret electrochemical measurements and understand their application in corrosion assessment.

  • Explain the principles of linear polarisation resistance and electrochemical impedance spectroscopy.

  • Evaluate material performance under different chemical, temperature and environmental conditions.

  • Conduct corrosion rate analysis using recognised laboratory measurement principles.

  • Identify factors that influence laboratory test accuracy, repeatability and reliability.

  • Examine metallurgical characteristics and material properties relevant to corrosion resistance.

  • Assess the performance of corrosion inhibitors through appropriate laboratory testing approaches.

  • Interpret laboratory results to identify corrosion trends, degradation patterns and potential material vulnerabilities.

  • Understand laboratory quality assurance, calibration, testing documentation and reporting requirements.

  • Translate laboratory findings into practical corrosion control and asset integrity recommendations.

Training methodology

The Corrosion Testing Methods and Laboratory Analysis Training Course uses a practical, engineering-focused methodology that combines technical presentations, laboratory-based case studies, material assessment exercises, corrosion data interpretation and collaborative problem-solving. Institute For Oil & Gas Training connects the scientific principles behind corrosion testing with the practical requirements of oil and gas facilities, ensuring that participants understand how laboratory evidence supports operational decisions.

Technical presentations establish the principles of corrosion mechanisms, electrochemical reactions, material degradation and laboratory testing procedures. Participants examine the relationship between material characteristics, environmental conditions and corrosion behaviour. These discussions provide the technical foundation for understanding why different corrosion testing methods produce different results and how engineers select appropriate techniques for specific assessment requirements.

Laboratory testing case studies introduce participants to recognised experimental procedures, including weight-loss testing, electrochemical measurements, polarisation testing and impedance analysis. Participants examine the purpose of each technique, the preparation requirements, the equipment involved and the information obtained from the resulting measurements. Particular attention is given to sample preparation, surface cleaning, exposure conditions, measurement accuracy and laboratory documentation.

Corrosion data interpretation exercises develop practical competence in evaluating experimental findings. Participants work through sample datasets involving weight loss, corrosion rates, electrochemical measurements and material performance comparisons. They examine how environmental conditions and testing variables influence results and identify potential sources of measurement uncertainty.

Real-world oil and gas scenarios connect laboratory findings with operational challenges. Participants consider corrosion problems affecting pipelines, production equipment, pressure vessels, refinery systems and offshore installations. These scenarios demonstrate how laboratory analysis supports failure investigation, material qualification, corrosion inhibitor assessment and asset integrity management.

Group exercises encourage participants to compare testing approaches, discuss technical findings and develop appropriate recommendations. They examine situations where different corrosion testing methods provide complementary information and identify the limitations of relying on a single measurement technique.

The methodology also incorporates structured discussions on laboratory quality assurance, test repeatability, reporting practices and technical documentation. Participants explore how consistent testing procedures and reliable data management improve confidence in corrosion evaluation.

Throughout the programme, Institute For Oil & Gas Training emphasises the practical application of laboratory findings. The delivery approach enables participants to connect testing results with material selection, corrosion prevention, inspection strategies and operational reliability.

Organisational impact

Organisations operating in the oil and gas sector require reliable technical information to manage corrosion risks and maintain the performance of critical assets. The Corrosion Testing Methods and Laboratory Analysis Training Course strengthens the technical capabilities of personnel responsible for material assessment, laboratory testing, corrosion monitoring and equipment integrity.

Improved Corrosion Assessment

A better understanding of laboratory testing procedures enables engineering teams to evaluate corrosion behaviour using appropriate measurement techniques. Organisations strengthen their ability to identify degradation mechanisms, compare material performance and assess the severity of corrosion-related problems. This supports more informed corrosion management decisions across production, processing and transportation facilities.

More Reliable Material Selection

Laboratory material testing supports engineering decisions involving carbon steel, stainless steel and corrosion-resistant alloys. Participants develop the knowledge to interpret material performance under representative environmental conditions. This helps organisations make better-informed material selection decisions for pipelines, vessels, production systems and processing equipment.

Stronger Corrosion Control Programmes

Accurate laboratory findings support the evaluation of corrosion prevention measures and control strategies. Organisations improve their ability to assess inhibitor performance, compare protective approaches and identify suitable corrosion mitigation measures for specific operating environments. This strengthens the technical foundation of corrosion control programmes.

Better Equipment Reliability

Corrosion-related failures affect equipment availability, production continuity and maintenance requirements. Improved laboratory analysis helps organisations identify material vulnerabilities and understand degradation mechanisms before they contribute to serious equipment problems. These capabilities strengthen preventive maintenance practices and asset integrity planning.

More Effective Failure Investigations

Laboratory testing provides important evidence during investigations involving material degradation, premature equipment failure and unexpected corrosion damage. Personnel with improved testing knowledge can interpret laboratory findings more effectively and identify underlying corrosion mechanisms and contributing environmental factors. This supports more accurate failure assessments and appropriate corrective actions.

Improved Testing Consistency

A structured understanding of laboratory procedures, sample preparation, measurement techniques and reporting practices supports greater consistency across testing activities. Organisations benefit from improved documentation, reliable comparisons and greater confidence in laboratory results. Consistent testing practices also strengthen the quality of technical assessments.

More Effective Corrosion Inhibitor Evaluation

Corrosion inhibitors form an important part of many oil and gas corrosion control programmes. Understanding laboratory testing methods enables technical teams to evaluate inhibitor performance, assess environmental compatibility and interpret test results before making recommendations for operational application. This supports more informed decisions regarding chemical treatment and corrosion prevention.

Stronger Technical Decision-Making

Reliable corrosion data supports decisions involving material replacement, corrosion mitigation, inspection priorities and equipment suitability. Organisations improve the quality of engineering assessments by strengthening the connection between laboratory evidence and operational requirements. This allows technical teams to develop more effective responses to corrosion-related challenges.

Improved Maintenance and Inspection Planning

Laboratory corrosion evaluation contributes to understanding degradation rates and identifying materials exposed to aggressive operating conditions. This information supports risk-based maintenance discussions, inspection planning and decisions regarding the continued serviceability of equipment. Engineering teams gain a stronger technical basis for prioritising corrosion-related maintenance activities.

Greater Technical Capability Across Departments

The programme develops a common technical understanding among laboratory personnel, materials engineers, corrosion specialists, inspection teams and maintenance professionals. Improved collaboration supports consistent corrosion assessment practices and more effective communication between engineering and operational departments. This strengthens the organisation's overall approach to corrosion management and asset integrity.

Personal impact

The Corrosion Testing Methods and Laboratory Analysis Training Course strengthens the technical knowledge and professional capabilities of individuals involved in corrosion engineering, materials testing, inspection and asset integrity management.

Participants develop a practical understanding of different laboratory corrosion testing techniques and their applications across oil and gas operations. They learn how to distinguish between testing methods, understand the information produced by different measurements and recognise the conditions under which particular techniques provide useful engineering evidence.

The programme strengthens participants' ability to understand laboratory procedures and evaluate the reliability of experimental findings. They develop knowledge of sample preparation, testing conditions, measurement principles, corrosion rate calculations and the interpretation of material performance data.

Participants also improve their technical understanding of electrochemical corrosion assessment. Exposure to polarisation techniques, linear polarisation resistance and electrochemical impedance spectroscopy provides a foundation for interpreting electrochemical test results and understanding their role in corrosion evaluation.

Another important benefit is the development of stronger analytical skills. Participants learn to examine corrosion data, compare material performance and identify potential inconsistencies in laboratory measurements. They become better equipped to recognise the influence of temperature, chemical composition, exposure duration and environmental conditions on corrosion behaviour.

The course also strengthens participants' understanding of corrosion inhibitors, protective materials and corrosion control strategies. They gain the ability to contribute more effectively to discussions involving material qualification, laboratory investigations and corrosion prevention programmes.

Professionally, the programme supports individuals seeking to strengthen their capabilities in corrosion engineering, materials engineering, laboratory operations, inspection and asset integrity management. It develops a stronger technical foundation for taking on responsibilities involving laboratory assessment, corrosion monitoring, failure analysis and engineering recommendations.

Participants also gain improved communication skills for presenting laboratory findings to engineering managers, maintenance teams and operational stakeholders. They learn to connect technical measurements with practical implications for equipment reliability, maintenance planning and corrosion risk management.

Who should attend

  • Corrosion Engineers: Professionals responsible for corrosion assessment, degradation analysis and the development of corrosion control strategies.

  • Materials Engineers: Engineers involved in material selection, material qualification and evaluating the corrosion resistance of engineering alloys.

  • Laboratory Engineers and Technicians: Personnel conducting material testing, laboratory corrosion testing and experimental data analysis.

  • Chemical Engineers: Professionals responsible for chemical treatment, process conditions and corrosion-related performance in production and processing facilities.

  • Inspection Engineers: Specialists evaluating equipment condition and using corrosion assessment findings to support inspection programmes.

  • Asset Integrity Engineers: Professionals responsible for maintaining equipment reliability and assessing material degradation throughout the asset lifecycle.

  • Pipeline Engineers: Engineers involved in pipeline material assessment, internal corrosion evaluation and pipeline integrity management.

  • Production Engineers: Personnel managing production systems exposed to corrosive fluids, gases and changing operating conditions.

  • Maintenance Engineers: Professionals responsible for maintenance strategies, equipment condition assessment and corrosion-related maintenance decisions.

  • Quality Assurance and Quality Control Personnel: Specialists responsible for material testing procedures, laboratory quality systems and technical documentation.

  • Research and Development Professionals: Technical personnel involved in evaluating materials, corrosion inhibitors and corrosion prevention technologies.

  • Technical Managers and Supervisors: Managers overseeing corrosion engineering, laboratory operations, inspection, materials and asset integrity functions.

  • Engineering Consultants: Consultants providing technical support in corrosion assessment, material selection and laboratory testing for oil and gas organisations.

Course outline

This module establishes the technical foundation for understanding corrosion mechanisms and their assessment through laboratory procedures. Participants examine the electrochemical principles governing metal degradation and the relationship between material properties, environmental conditions and corrosion behaviour.

The module introduces the purpose of laboratory corrosion testing and explains how different testing approaches support material selection, corrosion investigation and asset integrity management. Participants also examine the importance of selecting appropriate test methods according to the operating environment and engineering assessment requirements.

  1. ISO 8044

    • Defines terminology associated with corrosion of metals and alloys.

    • Establishes standardised terminology for describing corrosion processes and related concepts.

    • Supports consistent technical communication across corrosion engineering and laboratory assessment activities.

    • Provides a common reference for interpreting corrosion mechanisms and degradation terminology.

    Learning Outcomes

    • Explain the electrochemical principles governing corrosion processes.

    • Identify common corrosion mechanisms affecting oil and gas equipment.

    • Understand the influence of environmental conditions on metallic material degradation.

    • Explain the purpose and application of different laboratory corrosion testing approaches.

    • Distinguish between general corrosion, localised corrosion and environmentally influenced degradation.

    • Understand the importance of material characteristics in corrosion assessment.

    • Recognise the relationship between laboratory testing and operational corrosion management.

    • Identify appropriate testing considerations for different engineering materials.

This module examines conventional laboratory testing procedures used to assess material degradation under controlled exposure conditions. Participants explore weight-loss testing, specimen preparation, exposure arrangements, cleaning procedures and the measurement principles used to determine corrosion rates.

Particular attention is given to the factors influencing test accuracy, including specimen dimensions, surface preparation, exposure duration, temperature, solution composition and cleaning methods. Participants also examine the calculation and interpretation of corrosion rates and understand how conventional testing results support material performance comparisons.

  1. ASTM G1

    • Provides recognised practices for preparing, cleaning and evaluating corrosion test specimens.

    • Addresses the removal of corrosion products from metallic specimens.

    • Supports accurate determination of mass loss during corrosion testing.

    • Highlights the importance of controlled specimen preparation and cleaning procedures.

    Learning Outcomes

    • Explain the principles of conventional corrosion testing.

    • Understand the preparation requirements for laboratory test specimens.

    • Describe weight-loss testing procedures and their engineering applications.

    • Understand the calculation of corrosion rates using specimen mass loss and exposure data.

    • Identify factors that influence corrosion rate analysis.

    • Recognise common sources of error during specimen preparation and measurement.

    • Evaluate the importance of exposure conditions in laboratory corrosion testing.

    • Interpret weight-loss results for material performance assessment.

    • Understand the limitations of conventional corrosion testing methods.

This module focuses on electrochemical testing techniques used to investigate corrosion behaviour and assess the electrochemical response of metallic materials. Participants examine the principles of electrochemical cells, electrode arrangements, measurement procedures and the interpretation of electrochemical data.

The module covers open-circuit potential measurements, linear polarisation resistance, potentiodynamic polarisation and electrochemical impedance spectroscopy. Participants explore how these methods provide information about corrosion kinetics, material passivity, electrochemical reactions and corrosion resistance under controlled laboratory conditions.

  1. ASTM G59

    • Establishes a recognised test method for conducting potentiodynamic polarisation resistance measurements.

    • Supports the evaluation of corrosion rates through electrochemical measurement principles.

    • Provides guidance relevant to measuring polarisation resistance in corrosion studies.

    • Helps establish consistency when comparing electrochemical corrosion test results.

    Learning Outcomes

    • Explain the fundamental principles of electrochemical corrosion testing.

    • Understand the functions of working, reference and counter electrodes.

    • Interpret open-circuit potential measurements and their relevance to corrosion behaviour.

    • Explain the principles of linear polarisation resistance testing.

    • Understand potentiodynamic polarisation techniques and their applications.

    • Explain the purpose of electrochemical impedance spectroscopy.

    • Interpret basic electrochemical measurement data.

    • Understand the influence of test conditions on electrochemical results.

    • Compare electrochemical testing with conventional weight-loss methods.

    • Identify suitable applications and limitations of different electrochemical techniques.

This module examines the assessment of engineering materials under different environmental and operating conditions. Participants explore how material composition, metallurgical properties, surface characteristics and exposure environments influence corrosion resistance.

The module addresses laboratory testing approaches used to evaluate carbon steel, stainless steel and corrosion-resistant alloys. It also examines testing considerations involving acidic environments, chloride exposure, elevated temperatures, corrosive gases and other conditions relevant to oil and gas operations. Participants consider how laboratory findings support material qualification, corrosion inhibitor assessment and engineering decisions.

  1. ASTM G31

    • Provides recognised guidance for conducting laboratory immersion corrosion testing of metals.

    • Addresses specimen preparation and immersion test procedures.

    • Covers important considerations involving test environments and exposure conditions.

    • Supports the evaluation and comparison of material corrosion performance under controlled conditions.

    Learning Outcomes

    • Understand the relationship between material composition and corrosion resistance.

    • Identify material characteristics relevant to corrosion evaluation.

    • Examine the corrosion behaviour of carbon steel, stainless steel and corrosion-resistant alloys.

    • Understand laboratory immersion testing and its engineering applications.

    • Evaluate the influence of temperature, chemical composition and exposure conditions on material degradation.

    • Understand laboratory approaches for assessing corrosion inhibitor performance.

    • Recognise the importance of representative testing environments.

    • Compare material performance using laboratory corrosion data.

    • Identify limitations when applying laboratory findings to actual operating conditions.

    • Understand how material testing supports engineering qualification and selection decisions.

This module integrates the testing and evaluation techniques covered throughout the programme. Participants examine how laboratory results are validated, interpreted and translated into engineering recommendations. The module focuses on corrosion rate analysis, electrochemical data interpretation, testing repeatability, quality assurance and technical reporting.

Participants also explore the application of laboratory findings in corrosion control programmes, asset integrity management, material selection, equipment failure investigations and inspection planning. Emphasis is placed on understanding the limitations of laboratory data and communicating technical findings in a format that supports engineering and operational decisions.

  1. ISO/IEC 17025

    • Establishes general requirements for the competence of testing and calibration laboratories.

    • Addresses laboratory impartiality, technical competence and consistent operation.

    • Covers requirements relating to equipment, measurement traceability and testing procedures.

    • Supports reliable laboratory results through quality management and technical requirements.

    • Provides a recognised framework for laboratory testing and calibration activities.

    Learning Outcomes

    • Interpret laboratory corrosion testing results and identify significant degradation trends.

    • Perform and evaluate corrosion rate analysis using appropriate testing data.

    • Understand the importance of laboratory calibration and measurement traceability.

    • Identify factors affecting testing accuracy, repeatability and reproducibility.

    • Evaluate the reliability and limitations of laboratory corrosion data.

    • Prepare and interpret technical corrosion testing reports.

    • Connect laboratory findings with material selection and corrosion control decisions.

    • Understand the application of laboratory results in failure investigations.

    • Use corrosion evaluation findings to support asset integrity and inspection planning.

    • Communicate laboratory findings and engineering recommendations to operational stakeholders.

Certificate

Upon successful completion of the Corrosion Testing Methods and Laboratory Analysis Training Course, attendees receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the training programme and completion of its learning requirements. Attendees are required to meet the course attendance requirement of at least 80 percent of the total programme duration to qualify for the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Corrosion Testing Methods and Laboratory Analysis Training Course about?

The course develops technical knowledge of laboratory corrosion testing, material testing, electrochemical measurements and corrosion rate analysis. It explains how different testing methods assess material degradation and support corrosion control, material selection and asset integrity management in oil and gas operations.

Which corrosion testing methods are covered in the course?

The programme covers conventional weight-loss testing, immersion testing, open-circuit potential measurements, linear polarisation resistance, potentiodynamic polarisation and electrochemical impedance spectroscopy. It also examines specimen preparation, laboratory measurement procedures and the interpretation of corrosion testing results.

Does the course cover practical laboratory corrosion testing?

Yes. The course uses laboratory-based case studies, testing scenarios, sample data interpretation and technical exercises to explain laboratory procedures and measurement techniques. Participants examine specimen preparation, testing conditions, corrosion rate calculations and the interpretation of experimental findings.

Who should attend this corrosion testing training course?

The programme is suitable for corrosion engineers, materials engineers, laboratory technicians, inspection engineers, chemical engineers, pipeline engineers, asset integrity specialists, maintenance professionals and technical managers. It is particularly relevant to personnel involved in corrosion assessment, material testing and laboratory analysis.

What certificate will participants receive after completing the course?

Attendees receive a Certificate of Completion from Institute For Oil & Gas Training upon completing the programme and meeting the minimum attendance requirement of 80 percent of the total course duration.

Next: 16 Nov 2026

4 dates available

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