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Institute For Oil & Gas Training
OGI-1379 New

Corrosion Inhibitor Selection and Application Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
09 Nov 2026
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Overview

The Corrosion Inhibitor Selection and Application Training Course by Institute For Oil & Gas Training is designed to strengthen corrosion mitigation capabilities across oil and gas production, processing, transportation and storage operations. It develops the technical knowledge and practical decision-making skills required for effective Corrosion Inhibitor Selection, chemical compatibility assessment, inhibitor application and performance monitoring in demanding industrial environments.

Corrosion remains a significant operational challenge throughout the oil and gas value chain. Production equipment, pipelines, pressure vessels, storage tanks, heat exchangers and processing facilities operate under conditions that expose metallic materials to corrosive substances, changing temperatures, pressure variations and complex fluid compositions. Water, carbon dioxide, hydrogen sulphide, oxygen, organic acids and other contaminants contribute to internal corrosion mechanisms that threaten equipment integrity and operational reliability.

For organisations operating upstream, midstream and downstream assets, corrosion control requires more than selecting a chemical product and introducing it into a process stream. An effective corrosion management strategy depends on understanding the operating environment, identifying the dominant corrosion mechanisms, evaluating chemical performance and establishing suitable injection and monitoring arrangements. Incorrect inhibitor selection, inconsistent application and inadequate compatibility assessments result in poor protection, chemical wastage, process disruption and increased maintenance requirements.

This course addresses the technical and operational skills gap between corrosion identification and the practical implementation of effective chemical treatment programmes. It provides a structured approach to inhibitor selection, laboratory evaluation, field application and ongoing performance optimisation. Participants examine how operating conditions, metallurgy, fluid characteristics, production chemistry and treatment objectives influence inhibitor performance.

The programme places particular emphasis on the relationship between corrosion mechanisms and chemical treatment requirements. Participants develop an understanding of film-forming inhibitors, neutralising inhibitors, filming amines, oxygen scavengers and other chemical treatment approaches used in oil and gas operations. They examine the conditions under which different inhibitor formulations deliver effective protection and identify the limitations associated with unsuitable chemical selection.

Chemical compatibility is another central consideration. Corrosion inhibitors interact with production fluids, other treatment chemicals, water chemistry, process equipment and separation systems. These interactions influence chemical stability, dispersion, adsorption, film formation and overall treatment effectiveness. The course develops the ability to assess these relationships before implementing or modifying a chemical treatment programme.

The programme also addresses practical inhibitor application across production wells, gathering systems, flowlines, transmission pipelines and processing facilities. Participants explore continuous injection, batch treatment, squeeze treatment and other application methods, considering the operating conditions and equipment arrangements that influence treatment delivery. Particular attention is given to injection locations, dosage control, chemical storage, handling and distribution.

Through technical discussions and industry-based case studies, Institute For Oil & Gas Training connects corrosion science with operational decision-making. Participants learn to evaluate inhibitor performance using corrosion monitoring information, inspection findings, laboratory results and operating data. They also examine how treatment programmes respond to changes in production rates, water cut, fluid composition and operating conditions.

The Corrosion Inhibitor Selection and Application Training Course supports organisations seeking to improve asset integrity, strengthen corrosion management practices and optimise chemical treatment expenditure. It equips technical professionals with the capability to make informed inhibitor selection decisions, establish appropriate application strategies and maintain effective corrosion protection throughout the operating life of oil and gas assets.

Objectives

  • Explain the fundamental principles of corrosion inhibition and their application across oil and gas production, processing and transportation systems.

  • Identify common internal corrosion mechanisms associated with carbon dioxide, hydrogen sulphide, oxygen, water and other corrosive substances.

  • Evaluate the factors influencing Corrosion Inhibitor Selection, including metallurgy, fluid composition, temperature, pressure and operating conditions.

  • Differentiate between major corrosion inhibitor types and their suitability for specific industrial environments.

  • Assess inhibitor formulations according to their chemical properties, protective mechanisms and operational requirements.

  • Evaluate chemical compatibility between corrosion inhibitors, production fluids and other treatment chemicals.

  • Select appropriate inhibitor application methods for wells, flowlines, pipelines and processing equipment.

  • Understand continuous injection, batch treatment and squeeze treatment techniques.

  • Assess chemical dosage requirements, injection locations and treatment distribution arrangements.

  • Interpret laboratory testing results and evaluate inhibitor performance under representative operating conditions.

  • Identify operational factors responsible for inadequate inhibitor performance and inconsistent corrosion protection.

  • Apply corrosion monitoring information and inspection findings to evaluate treatment effectiveness.

  • Develop practical approaches for improving chemical treatment reliability and reducing unnecessary chemical consumption.

  • Recognise chemical handling, storage, injection and operational safety requirements.

  • Establish performance evaluation practices that support continuous corrosion mitigation and asset integrity management.

Training methodology

Institute For Oil & Gas Training delivers this programme through an industry-focused methodology that combines technical presentations, practical exercises, engineering discussions and operational case studies. The delivery approach reflects the responsibilities of corrosion engineers, production chemists, pipeline specialists and chemical treatment personnel involved in maintaining asset integrity across oil and gas facilities.

The training connects the technical principles of corrosion inhibition with the practical requirements of industrial chemical treatment. Participants examine how chemical formulation, metallurgy, operating conditions and production chemistry influence inhibitor performance. This approach develops their ability to evaluate treatment options, address application challenges and make informed corrosion management decisions.

Technical Presentations and Industry Discussions

Structured technical presentations introduce the fundamental principles of corrosion inhibition, chemical treatment technologies and inhibitor selection criteria. Industry discussions examine the behaviour of different inhibitor formulations under varying operating conditions, including temperature, pressure, fluid velocity, water chemistry and corrosive gas concentrations.

Participants explore the relationship between corrosion mechanisms and chemical protection requirements. These discussions develop a practical understanding of how chemical treatment decisions influence equipment integrity, operational reliability and corrosion control performance.

Industry-Based Case Studies

Industry-based case studies examine corrosion challenges encountered in production systems, pipelines, processing facilities and associated equipment. Participants evaluate operational scenarios involving inadequate corrosion protection, chemical incompatibility, poor injection arrangements and inconsistent inhibitor performance.

Each case study encourages participants to identify underlying problems, assess available technical information and recommend appropriate corrective actions. This approach connects theoretical knowledge with the practical challenges encountered in oil and gas operations.

Chemical Compatibility Exercises

Practical chemical compatibility exercises focus on interactions between corrosion inhibitors and other production chemicals. Participants examine issues involving emulsion formation, foaming, precipitation, chemical degradation and interference with separation processes.

These exercises develop the ability to identify compatibility risks before introducing new chemicals or modifying existing treatment programmes. Participants also examine how chemical interactions influence treatment effectiveness and overall process performance.

Inhibitor Selection and Application Scenarios

Operational scenarios provide opportunities to evaluate inhibitor selection criteria across different corrosion environments and treatment requirements. Participants assess chemical formulations, injection methods, dosage considerations and application constraints relevant to production wells, pipelines and processing facilities.

These activities demonstrate the importance of selecting appropriate chemical products and ensuring reliable delivery to achieve effective corrosion protection. Participants develop a clearer understanding of why successful inhibitor application depends on both product suitability and correct treatment implementation.

Monitoring and Performance Evaluation

Participants examine corrosion monitoring data, laboratory testing results, inspection information and chemical consumption records to assess treatment effectiveness. They learn to identify indicators of deteriorating corrosion protection and understand how operating changes influence inhibitor performance.

This methodology reinforces the importance of continuous performance evaluation, accurate technical documentation and coordinated decision-making between engineering, production and chemical treatment teams.

Group Exercises and Technical Problem-Solving

Collaborative group exercises encourage participants to discuss operational challenges, compare technical approaches and develop practical chemical treatment recommendations. These activities reflect the multidisciplinary nature of corrosion management across oil and gas organisations.

Participants strengthen their technical communication and problem-solving capabilities while developing a shared understanding of inhibitor selection, chemical compatibility, application requirements and corrosion mitigation strategies.

Organisational impact

Effective corrosion inhibitor management improves the reliability, availability and long-term performance of oil and gas assets. By strengthening the technical capabilities of corrosion, production and chemical treatment personnel, organisations improve internal corrosion control, optimise chemical treatment programmes and maintain more consistent operating conditions.

Improved Asset Integrity and Equipment Reliability

Appropriate inhibitor selection and application help protect pipelines, production equipment, pressure vessels and processing systems against internal corrosion. Personnel develop the ability to match chemical treatment strategies with actual operating conditions and identified corrosion mechanisms. This supports preventive maintenance planning, reduces avoidable equipment degradation and strengthens the integrity of critical assets.

Reduced Corrosion-Related Maintenance Expenditure

Ineffective corrosion inhibitor programmes increase inspection requirements, repair activities and equipment replacement costs. Improved treatment decisions help organisations identify underperforming chemical programmes, correct application problems and control unnecessary chemical consumption. These improvements support better maintenance budgeting and more efficient allocation of engineering resources.

More Effective Chemical Treatment Programmes

The course strengthens organisational capabilities in chemical selection, compatibility assessment and application planning. Personnel gain a clearer understanding of how chemical formulation, operating conditions and treatment methods influence corrosion protection. This supports informed chemical procurement, more effective technical evaluations and improved supplier performance assessments.

Improved Operational Availability

Corrosion-related equipment failures and pipeline deterioration interrupt production and processing activities. Effective inhibitor application supports equipment reliability and reduces the likelihood of operational disruptions associated with internal corrosion. Organisations benefit from more consistent chemical treatment, improved equipment condition and better-informed maintenance interventions.

Stronger Process and Operational Safety

Corrosion damage compromises equipment integrity and increases the risk of leaks, loss of containment and unplanned maintenance activities. Improved corrosion mitigation strengthens operational safety by supporting better control of corrosion-related degradation. The course also reinforces appropriate chemical handling, storage and injection practices.

Better Technical and Commercial Decisions

A structured approach to inhibitor selection enables engineering and procurement teams to evaluate chemical products against defined technical requirements. Organisations improve their ability to compare treatment proposals, assess chemical compatibility and monitor supplier performance. This creates a more transparent basis for chemical purchasing, treatment optimisation and contract management.

Improved Corrosion Monitoring and Performance Management

Effective interpretation of corrosion monitoring results and chemical treatment records improves visibility of corrosion control performance. Organisations strengthen their ability to establish performance indicators, identify treatment deficiencies and implement corrective actions based on operational evidence. This supports continuous improvement in corrosion management.

Greater Cross-Functional Coordination

Corrosion management requires coordination between production operations, process engineering, inspection, maintenance, procurement and chemical suppliers. The programme establishes a shared technical understanding across these functions, improving communication, treatment planning and collaboration on corrosion-related operational decisions.

Personal impact

The Corrosion Inhibitor Selection and Application Training Course develops practical technical capabilities that strengthen participants' current professional responsibilities and support their long-term career development. Participants gain a deeper understanding of corrosion mechanisms and learn to connect chemical treatment decisions with actual operating conditions, improving their ability to evaluate corrosion challenges and recommend effective solutions.

Advanced Technical Knowledge

Participants develop a stronger understanding of corrosion inhibitor chemistry, protective mechanisms, formulation characteristics and application requirements. They gain the technical knowledge needed to evaluate different treatment options and understand their suitability for oil and gas production, processing and transportation environments.

Improved Chemical Selection Skills

The programme strengthens participants' ability to evaluate inhibitor products against metallurgy, fluid composition, operating conditions and treatment objectives. They develop greater confidence in identifying suitable chemical solutions, reviewing product specifications and recognising the limitations of different inhibitor formulations.

Practical Application Competence

Participants improve their understanding of chemical injection systems, dosage considerations, treatment distribution and application methods. They develop the ability to assess the practical factors that determine whether a selected inhibitor reaches the intended surfaces and provides effective corrosion protection.

Greater Chemical Compatibility Awareness

The course develops participants' ability to recognise interactions between corrosion inhibitors and other production chemicals. They learn to identify compatibility risks and understand their potential effects on chemical stability, separation processes and overall treatment performance.

Stronger Analytical and Problem-Solving Abilities

Participants develop the ability to interpret laboratory testing results, corrosion monitoring information and inspection findings. These analytical skills support systematic investigation of treatment failures, identification of underlying problems and development of technically justified corrective actions.

Improved Operational Decision-Making

The programme strengthens participants' ability to connect chemical treatment performance with production conditions, asset integrity requirements and maintenance priorities. They become better equipped to make informed technical recommendations, evaluate treatment alternatives and coordinate effectively with operational teams.

Professional Development and Career Progression

The knowledge and practical capabilities gained support professionals working in corrosion engineering, production chemistry, pipeline integrity, chemical treatment and asset management. Participants strengthen their contribution to organisational corrosion management programmes and develop the technical competence required for broader responsibilities involving chemical treatment optimisation, operational reliability and asset integrity management.

Who should attend

  • Corrosion Engineers: Professionals responsible for identifying corrosion mechanisms, evaluating mitigation strategies and managing corrosion control programmes.

  • Corrosion Technologists and Specialists: Technical personnel involved in inhibitor evaluation, chemical treatment selection and corrosion performance monitoring.

  • Production Chemists: Specialists responsible for production chemistry, chemical compatibility assessment and treatment optimisation.

  • Chemical Treatment Engineers: Professionals managing inhibitor selection, injection systems, chemical dosage and field application.

  • Pipeline Integrity Engineers: Engineers responsible for internal corrosion management and the reliability of oil and gas transportation systems.

  • Asset Integrity Engineers and Managers: Personnel overseeing equipment integrity, degradation management and corrosion mitigation strategies.

  • Production Engineers: Engineers responsible for maintaining production efficiency and addressing corrosion-related operational challenges.

  • Process Engineers: Professionals evaluating chemical treatment requirements and their effects on processing systems and equipment.

  • Inspection and Maintenance Engineers: Specialists using inspection findings and equipment condition information to support corrosion control decisions.

  • Oil and Gas Operations Supervisors: Supervisors coordinating production activities, chemical injection operations and operational reliability.

  • Chemical Procurement Specialists: Procurement professionals evaluating inhibitor specifications, technical proposals and chemical supplier performance.

  • Technical Services Managers: Managers overseeing corrosion engineering, production chemistry and chemical treatment activities.

  • Engineering Consultants: Consultants providing technical advice on corrosion management, inhibitor selection and asset integrity improvement.

  • Department Heads and Senior Technical Managers: Senior professionals responsible for corrosion management strategies, operational risk and treatment programme performance.

Course outline

This module establishes the technical foundation for understanding corrosion processes and the role of chemical inhibitors in oil and gas operations. Participants examine the relationship between metallic materials, corrosive environments and operating conditions, focusing on the internal corrosion mechanisms commonly encountered in production and transportation systems.

The module explores carbon dioxide corrosion, hydrogen sulphide corrosion, oxygen-related corrosion and water-associated degradation. Participants examine how fluid composition, temperature, pressure, water chemistry and flow conditions influence corrosion behaviour. They also develop an understanding of how different inhibitor formulations provide protection through surface adsorption, protective film formation and other chemical mechanisms.

  1. API RP 571

    • Provides recognised guidance on damage mechanisms affecting fixed equipment in the refining and petrochemical industries.

    • Describes corrosion mechanisms, their operating environments and the factors contributing to equipment degradation.

    • Supports the identification and understanding of corrosion damage affecting process equipment.

    • Provides technical background for evaluating corrosion risks and selecting appropriate mitigation approaches.

    Learning Outcomes

    • Explain the fundamental electrochemical principles governing corrosion.

    • Identify common internal corrosion mechanisms in oil and gas facilities.

    • Differentiate between carbon dioxide, hydrogen sulphide and oxygen-related corrosion.

    • Assess the influence of operating conditions on corrosion behaviour.

    • Explain how different inhibitor types provide protection against corrosion.

    • Relate identified corrosion mechanisms to appropriate chemical treatment requirements.

    • Recognise the limitations of chemical inhibition in different operating environments.

This module focuses on the technical and operational criteria governing effective Corrosion Inhibitor Selection. Participants examine how chemical formulation, metallurgy, fluid characteristics and operating conditions determine the suitability of an inhibitor for a particular application.

The module explores the evaluation of filming inhibitors, neutralising chemicals, oxygen scavengers and other treatment formulations used across oil and gas facilities. Participants consider product performance, adsorption characteristics, thermal stability, chemical persistence and suitability for different production environments. Particular attention is given to establishing selection criteria that reflect actual operating conditions rather than relying solely on product specifications or supplier recommendations.

  1. ASTM G170

    • Provides a recognised guide for evaluating and qualifying oilfield and refinery corrosion inhibitors.

    • Addresses considerations involved in determining the suitability of corrosion inhibitors for industrial applications.

    • Supports the evaluation of inhibitor performance under conditions relevant to oilfield and refinery environments.

    • Provides a technical basis for developing appropriate inhibitor evaluation and qualification procedures.

    Learning Outcomes

    • Establish technical criteria for selecting corrosion inhibitors.

    • Differentiate between major inhibitor formulations and their protective mechanisms.

    • Evaluate inhibitor suitability against operating conditions and corrosion mechanisms.

    • Assess chemical product specifications and technical documentation.

    • Interpret laboratory screening information when comparing inhibitor products.

    • Identify important performance characteristics, including stability and film formation.

    • Evaluate chemical treatment proposals against operational requirements.

    • Recommend suitable inhibitor products for different oil and gas applications.

This module examines the practical considerations involved in delivering corrosion inhibitors effectively throughout oil and gas production and processing systems. Participants explore how application methods, injection arrangements and chemical distribution influence the performance of selected treatment products.

A major focus is chemical compatibility. Corrosion inhibitors interact with production fluids, demulsifiers, scale inhibitors, biocides, wax control chemicals and other treatment products. Incompatible formulations create operational problems involving precipitation, foaming, emulsion formation, separation difficulties and chemical degradation. Participants examine compatibility assessment procedures and develop a structured approach to evaluating chemical interactions before implementation.

  1. ISO 21809-3

    • Specifies requirements for field joint coatings used in buried and submerged pipeline systems.

    • Addresses coating materials and application requirements for pipeline field joints.

    • Provides relevant technical context for understanding the combined role of external corrosion protection systems and other pipeline integrity measures.

    • Supports awareness of coating-related considerations when planning integrated pipeline corrosion management.

    Learning Outcomes

    • Select appropriate inhibitor application methods for different oil and gas systems.

    • Differentiate between continuous injection, batch treatment and squeeze treatment.

    • Assess injection locations and chemical distribution requirements.

    • Identify factors affecting chemical dosage and treatment delivery.

    • Evaluate compatibility between corrosion inhibitors and other production chemicals.

    • Recognise operational problems associated with incompatible chemical formulations.

    • Assess the effects of chemical interactions on production and separation processes.

    • Recommend appropriate procedures for chemical compatibility assessment.

    • Identify common injection system problems and propose corrective measures.

This module develops the technical understanding required to evaluate corrosion inhibitor performance through laboratory testing and comparative chemical assessment. Participants examine how controlled testing supports product selection, treatment optimisation and the investigation of corrosion-related problems in operating facilities.

The module explores laboratory immersion testing, corrosion coupon testing, weight-loss measurements and electrochemical evaluation techniques. Participants consider the importance of reproducing representative operating conditions when assessing inhibitor effectiveness. They also examine how temperature, fluid composition, exposure conditions and test methodology influence laboratory results and their relevance to field applications.

Particular attention is given to interpreting test results and understanding the limitations of laboratory evaluations. Participants learn to distinguish between initial chemical performance and sustained corrosion protection, recognising that field performance depends on the relationship between laboratory findings, actual operating conditions and chemical delivery arrangements.

  1. ASTM G31

    • Provides guidance on laboratory immersion corrosion testing of metals.

    • Addresses test specimen preparation, apparatus, test solution composition and exposure conditions.

    • Explains factors affecting laboratory corrosion measurements, including temperature, fluid movement and test duration.

    • Covers the interpretation of test results and calculation of corrosion rates.

    • Supports consistent documentation and reporting of laboratory corrosion test information.

    Learning Outcomes

    • Explain the role of laboratory testing in corrosion inhibitor evaluation.

    • Identify appropriate testing approaches for different corrosion environments.

    • Understand the principles of immersion testing and weight-loss measurements.

    • Assess the importance of representative test conditions.

    • Interpret corrosion testing results and compare inhibitor performance.

    • Recognise the limitations of laboratory testing when predicting field performance.

    • Evaluate the relationship between protective film formation and corrosion mitigation.

    • Use laboratory evidence to support inhibitor selection and treatment optimisation.

This module focuses on maintaining effective corrosion inhibitor performance under actual oil and gas operating conditions. Participants examine field monitoring techniques, treatment performance indicators and troubleshooting procedures used to identify deficiencies in chemical protection programmes.

The module considers corrosion coupons, corrosion probes, inspection information and operating data as sources of evidence for evaluating corrosion control effectiveness. Participants learn how to interpret monitoring trends, investigate changes in corrosion behaviour and identify problems associated with chemical injection, dosage, compatibility and treatment distribution.

The final focus is on developing sustainable corrosion mitigation strategies. Participants examine approaches to reviewing chemical treatment programmes, managing changes in operating conditions, assessing supplier performance and improving the coordination of corrosion management activities. The module connects technical monitoring with practical decisions that support asset integrity, operational reliability and cost-effective chemical management.

  1. AMPP SP0775

    • Provides guidance on preparing, installing and evaluating corrosion coupons in oilfield operations.

    • Addresses the use of corrosion coupons for assessing the corrosivity of operating environments.

    • Supports monitoring the effectiveness of corrosion mitigation programmes.

    • Explains the importance of representative coupon exposure and appropriate installation arrangements.

    • Provides a recognised technical reference for interpreting coupon monitoring results and evaluating corrosion control performance.

    Learning Outcomes

    • Identify suitable corrosion monitoring methods for oil and gas facilities.

    • Understand the application of corrosion coupons and probes.

    • Interpret corrosion monitoring information and identify performance trends.

    • Assess whether existing inhibitor programmes provide appropriate corrosion protection.

    • Identify common field application and chemical injection problems.

    • Investigate the causes of inadequate corrosion inhibitor performance.

    • Recommend corrective actions based on monitoring and inspection findings.

    • Develop practical approaches for treatment optimisation and performance improvement.

    • Establish appropriate performance indicators for chemical treatment programmes.

    • Support continuous improvement in corrosion mitigation and asset integrity management.

Certificate

Upon successful completion of the Corrosion Inhibitor Selection and Application Training Course, attendees receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the programme and completion of its professional training requirements. Attendees must satisfy the required attendance requirement of the course to qualify for the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,200

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Corrosion Inhibitor Selection and Application Training Course about?

The course develops the technical knowledge and practical skills required to select, evaluate and apply corrosion inhibitors in oil and gas operations. It covers corrosion mechanisms, inhibitor chemistry, chemical compatibility, application techniques, laboratory testing, field monitoring and treatment optimisation.

Who should attend this corrosion inhibitor training course?

The programme is suitable for corrosion engineers, production chemists, chemical treatment specialists, pipeline integrity engineers, production engineers, inspection professionals, maintenance personnel and asset integrity managers. It also benefits procurement specialists and technical managers involved in chemical treatment decisions.

What inhibitor application methods are covered?

The course examines continuous chemical injection, batch treatment and squeeze treatment. Participants also explore injection point selection, chemical dosage considerations, treatment distribution, chemical storage and injection system performance across different oil and gas applications.

Does the course cover chemical compatibility assessment?

Yes. Chemical compatibility is an important component of the programme. Participants examine interactions between corrosion inhibitors, production fluids, scale inhibitors, demulsifiers, biocides and other treatment chemicals. They also explore how incompatible formulations affect separation processes, chemical stability and corrosion protection.

What certificate will participants receive after completing the course?

Attendees receive a Certificate of Completion from Institute For Oil & Gas Training upon finishing the course and meeting the required attendance requirement. The certificate recognises their participation in professional training covering corrosion inhibitor selection, application and performance optimisation.

Next: 09 Nov 2026

4 dates available

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