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Institute For Oil & Gas Training
OGI-1393 New

Corrosion Control in Oil and Gas Pipelines Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
16 Nov 2026
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Overview

The Corrosion Control in Oil and Gas Pipelines Training Course by Institute For Oil & Gas Training develops the technical and operational capabilities required to identify, assess, prevent and control pipeline corrosion across oil and gas transportation and production systems. Corrosion control in oil and gas pipelines is a critical asset integrity priority because internal and external corrosion directly affect pipeline reliability, operational safety, product transportation efficiency and long-term infrastructure performance. Organisations operating transmission pipelines, gathering networks, offshore pipelines and processing facilities require structured corrosion management practices to protect assets against deterioration and maintain reliable operations.

Oil and gas pipelines operate under challenging environmental and process conditions that expose metallic materials to different forms of corrosion. Internal corrosion develops through interactions between pipeline materials and transported fluids containing water, carbon dioxide, hydrogen sulphide, oxygen and other corrosive constituents. External corrosion occurs through exposure to soil conditions, moisture, marine environments, atmospheric contaminants and damaged protective coatings. These mechanisms create different inspection, monitoring and mitigation requirements that demand coordinated engineering and operational responses.

Effective pipeline corrosion management requires more than the application of protective coatings or corrosion inhibitors. It involves understanding corrosion mechanisms, evaluating operating environments, selecting appropriate materials, implementing corrosion prevention programmes and monitoring pipeline condition throughout the asset lifecycle. Organisations must also establish effective inspection strategies, evaluate corrosion data, manage integrity threats and ensure that mitigation measures remain suitable as operating conditions change.

This course addresses the technical knowledge gap between recognising corrosion problems and implementing effective pipeline corrosion control strategies. It examines the relationship between corrosion mechanisms, pipeline design, operating conditions, inspection technologies and asset integrity management. Participants develop an understanding of internal corrosion assessment, external corrosion protection, cathodic protection systems, chemical treatment programmes and pipeline condition monitoring.

The programme also explores the operational consequences of inadequate corrosion prevention, including wall thinning, pitting, corrosion under insulation, coating degradation, microbiologically influenced corrosion and pipeline leakage. Participants examine how corrosion damage develops, how different inspection techniques identify deterioration and how engineering teams translate inspection findings into appropriate corrective actions.

A major focus is the integration of corrosion engineering with pipeline integrity management. Effective programmes require cooperation between pipeline engineers, corrosion specialists, inspection personnel, maintenance teams, operations managers and asset integrity departments. Participants examine the responsibilities involved in developing corrosion control plans, establishing monitoring requirements, evaluating mitigation performance and prioritising maintenance interventions.

The Institute For Oil & Gas Training delivers this programme for professionals responsible for maintaining the integrity and reliability of oil and gas pipeline infrastructure. The course combines engineering principles with practical industry applications to strengthen the ability of organisations to manage pipeline corrosion threats systematically.

By developing a comprehensive understanding of pipeline corrosion, internal and external corrosion mechanisms, inspection practices and corrosion prevention technologies, participants gain the capabilities required to support safer operations, improve asset reliability and maintain the long-term performance of pipeline systems.

Objectives

  • Explain the fundamental electrochemical principles and mechanisms responsible for corrosion in oil and gas pipelines.

  • Identify the main causes and characteristics of internal corrosion in production, gathering and transportation pipelines.

  • Evaluate external corrosion threats associated with soil conditions, atmospheric exposure, marine environments and coating deterioration.

  • Assess the influence of carbon dioxide, hydrogen sulphide, oxygen, water and transported contaminants on pipeline corrosion.

  • Differentiate between uniform corrosion, pitting corrosion, erosion corrosion, galvanic corrosion and microbiologically influenced corrosion.

  • Examine pipeline materials and their suitability for different operating and environmental conditions.

  • Evaluate the application of protective coatings and other external corrosion prevention technologies.

  • Explain the operating principles and performance requirements of cathodic protection systems.

  • Understand the selection and application of corrosion inhibitors and chemical treatment programmes.

  • Interpret pipeline inspection findings and corrosion monitoring information to identify developing integrity threats.

  • Evaluate the application of internal inspection technologies, including intelligent pigging and in-line inspection.

  • Develop an understanding of corrosion risk assessment and pipeline integrity management processes.

  • Establish appropriate corrosion monitoring and inspection priorities based on pipeline operating conditions and identified threats.

  • Recommend corrective and preventive measures for different pipeline corrosion mechanisms.

  • Strengthen coordination between corrosion engineering, pipeline operations, inspection and maintenance functions.

  • Support the development of structured corrosion management strategies that improve pipeline reliability and asset lifecycle performance.

Training methodology

The Corrosion Control in Oil and Gas Pipelines Training Course adopts a practical, engineering-focused delivery methodology that connects corrosion science with the operational requirements of pipeline systems. Institute For Oil & Gas Training combines technical presentations, industry case studies, engineering exercises, inspection scenarios and collaborative discussions to develop a comprehensive understanding of pipeline corrosion management.

The methodology begins with the fundamental principles of corrosion and their application to oil and gas transportation infrastructure. Participants examine electrochemical corrosion processes, material degradation mechanisms and the environmental factors responsible for internal and external corrosion. This technical foundation enables participants to understand how different corrosion threats develop and how operating conditions influence deterioration rates.

Real-world pipeline case studies provide opportunities to examine corrosion-related operational problems, including internal metal loss, external coating failure, inadequate cathodic protection and corrosion associated with transported fluids. Participants assess the underlying causes of these problems and evaluate the effectiveness of different prevention and mitigation measures.

Practical engineering exercises focus on corrosion assessment and monitoring. Participants examine inspection findings, corrosion monitoring data, pipeline condition reports and risk assessment scenarios. These exercises strengthen their ability to interpret technical information, identify developing threats and support appropriate engineering decisions.

Group exercises explore the selection of corrosion control methods for different pipeline environments. Participants evaluate the suitability of protective coatings, cathodic protection, chemical inhibition, material selection and inspection technologies. Discussions focus on the relationship between technical performance, operational conditions, maintenance requirements and lifecycle costs.

The programme also uses scenario-based discussions to examine pipeline corrosion incidents and their consequences. Participants consider the decisions required when inspection results indicate deterioration, corrosion rates increase or existing mitigation systems fail to achieve their intended performance. These scenarios develop a structured approach to identifying threats, prioritising corrective measures and coordinating responses across technical departments.

Through interactive discussions, participants compare corrosion management practices across onshore, offshore and processing environments. They examine the responsibilities of engineering, operations, inspection and maintenance teams in maintaining pipeline integrity.

The methodology connects technical knowledge with workplace application. Participants leave with a structured understanding of corrosion assessment, corrosion prevention, inspection planning and mitigation programme management that supports practical implementation within their organisations.

Organisational impact

Effective corrosion control strengthens the ability of oil and gas organisations to protect pipeline infrastructure, manage asset integrity threats and maintain operational continuity. By developing specialist knowledge across engineering, operations, inspection and maintenance functions, this course supports a more coordinated approach to pipeline corrosion management.

Improved Pipeline Integrity and Asset Reliability

A structured corrosion management programme helps organisations identify deterioration before it develops into serious pipeline integrity problems. Improved understanding of internal and external corrosion enables engineering teams to establish appropriate inspection priorities, evaluate corrosion threats and implement suitable mitigation measures.

Early identification of corrosion damage supports more effective maintenance planning and reduces the likelihood of unexpected pipeline failures. Organisations strengthen their ability to maintain pipeline condition throughout the operational lifecycle.

Reduced Pipeline Failure and Unplanned Downtime

Pipeline corrosion represents an important threat to operational continuity. Internal metal loss, external corrosion, pitting and coating degradation compromise pipeline performance and increase the requirement for corrective maintenance.

Improved corrosion assessment and prevention practices support earlier intervention and more effective maintenance decisions. This reduces exposure to unplanned shutdowns, emergency repairs and disruptions to product transportation.

Stronger Operational and Process Safety

Pipeline failures can result in hydrocarbon releases, environmental contamination, fire hazards and significant operational consequences. Effective corrosion monitoring and mitigation strengthen the organisation's ability to identify deterioration and manage threats before they escalate.

Participants develop an improved understanding of corrosion-related failure mechanisms and the engineering controls required to maintain pipeline integrity. This supports safer pipeline operations and more informed maintenance decisions.

More Effective Inspection and Maintenance Planning

Understanding corrosion mechanisms enables organisations to select inspection techniques that address specific deterioration threats. Improved interpretation of inspection findings supports more targeted maintenance interventions and better allocation of inspection resources.

Engineering and maintenance departments gain a structured approach to prioritising pipeline sections based on corrosion exposure, operating conditions and inspection results.

Improved Corrosion Prevention Performance

Organisations benefit from a more systematic approach to selecting and evaluating corrosion prevention measures. Participants understand the application of protective coatings, cathodic protection systems, corrosion inhibitors and material selection principles.

This supports better coordination between corrosion engineering and operational teams while strengthening the performance of existing corrosion management programmes.

Better Technical and Regulatory Alignment

Pipeline integrity programmes require appropriate technical practices, documented inspection processes and effective management of identified threats. Improved knowledge of recognised industry standards and pipeline integrity principles supports stronger technical decision-making and more consistent engineering procedures.

Improved Lifecycle Cost Management

Corrosion-related maintenance, replacement and operational interruptions create significant financial pressures throughout pipeline asset lifecycles. Effective corrosion prevention and monitoring help organisations prioritise expenditure according to asset condition and integrity risk.

Better-informed decisions support maintenance budgeting, reduce avoidable corrective work and improve the utilisation of inspection and engineering resources.

Personal impact

Participants develop technical and professional capabilities that strengthen their contribution to pipeline integrity and corrosion management activities.

Advanced Understanding of Pipeline Corrosion

Participants gain a deeper understanding of the mechanisms responsible for pipeline deterioration. They learn to distinguish between internal and external corrosion and recognise the environmental, chemical and operational factors influencing corrosion development.

Improved Corrosion Assessment Skills

The programme develops the ability to examine corrosion threats, interpret inspection findings and understand corrosion monitoring information. Participants become better equipped to contribute to pipeline condition assessments and identify areas requiring further engineering investigation.

Practical Knowledge of Corrosion Prevention

Participants strengthen their understanding of protective coatings, cathodic protection, corrosion inhibitors and material selection. This knowledge supports more informed recommendations when evaluating corrosion prevention strategies for different pipeline environments.

Stronger Pipeline Integrity Management Capabilities

Participants develop an understanding of how corrosion control contributes to pipeline integrity management. They learn to connect corrosion assessment, inspection planning, mitigation activities and maintenance priorities within a structured asset management approach.

Better Technical Decision-Making

By examining practical pipeline corrosion scenarios, participants strengthen their ability to evaluate technical information, identify potential failure mechanisms and recommend appropriate corrective measures.

Enhanced Cross-Functional Collaboration

The course improves understanding of the relationship between corrosion engineering, pipeline operations, inspection, maintenance and asset management. Participants develop the technical vocabulary and knowledge required to communicate more effectively with multidisciplinary teams.

Professional Development and Career Progression

The knowledge gained strengthens participants' professional capabilities in pipeline engineering, corrosion management, inspection and asset integrity. It supports professionals seeking greater responsibility in technical coordination, engineering supervision and pipeline maintenance management.

Who should attend

  • Pipeline Engineers: To strengthen their understanding of corrosion mechanisms, pipeline deterioration and appropriate integrity management practices.

  • Corrosion Engineers: To develop practical knowledge of internal and external corrosion assessment, prevention technologies and mitigation strategies.

  • Materials and Metallurgy Engineers: To understand pipeline material performance, corrosion resistance and material selection considerations.

  • Pipeline Integrity Engineers: To improve their ability to assess corrosion threats, interpret inspection findings and support integrity management programmes.

  • Inspection Engineers and Inspectors: To understand corrosion-related inspection requirements and identify different forms of pipeline deterioration.

  • Maintenance Engineers and Managers: To improve maintenance planning and develop appropriate responses to corrosion-related pipeline damage.

  • Production and Process Engineers: To understand how operating conditions, transported fluids and process contaminants influence internal pipeline corrosion.

  • Operations Engineers and Supervisors: To strengthen operational awareness of corrosion threats and support effective pipeline monitoring practices.

  • Asset Integrity Managers: To improve the coordination of corrosion assessment, inspection, mitigation and pipeline maintenance activities.

  • Quality Assurance and Quality Control Professionals: To understand corrosion prevention requirements, protective coating quality and relevant inspection considerations.

  • Project Engineers and Project Managers: To incorporate appropriate corrosion protection and pipeline integrity requirements into project planning and execution.

  • Technical Managers and Department Heads: To strengthen oversight of corrosion management programmes and support informed technical and resource allocation decisions.

  • Oil and Gas Maintenance Supervisors: To develop a better understanding of corrosion-related maintenance priorities and corrective interventions.

Course outline

This module establishes the technical foundation for understanding corrosion in oil and gas pipeline systems. Participants examine the electrochemical principles responsible for metallic deterioration and explore how pipeline materials interact with their surrounding environments.

The module examines different corrosion mechanisms, including uniform corrosion, pitting, galvanic corrosion, erosion corrosion and microbiologically influenced corrosion. Particular attention is given to the relationship between pipeline operating conditions, transported fluids, material properties and corrosion development.

  1. ISO 8044

    • Defines terminology relating to corrosion of metals and alloys.

    • Establishes recognised technical definitions for different corrosion processes and phenomena.

    • Provides a consistent terminology framework for corrosion engineering and technical communication.

    • Supports the identification and classification of corrosion mechanisms encountered in industrial applications.

    Learning Outcomes

    • Explain the electrochemical principles governing metallic corrosion.

    • Identify the main corrosion mechanisms affecting oil and gas pipelines.

    • Differentiate between uniform corrosion, pitting, galvanic corrosion and erosion corrosion.

    • Explain the influence of temperature, pressure, moisture and chemical composition on corrosion development.

    • Assess the relationship between pipeline materials and their operating environments.

    • Recognise the characteristics and potential consequences of microbiologically influenced corrosion.

    • Understand how corrosion mechanisms contribute to pipeline degradation and integrity threats.

This module focuses on internal corrosion mechanisms associated with the transportation of hydrocarbons, produced water and other process fluids. Participants examine the influence of carbon dioxide, hydrogen sulphide, oxygen, water and other corrosive constituents on pipeline deterioration.

The module explores internal corrosion assessment methods and prevention technologies, including corrosion inhibitors, chemical treatment, fluid management and operational controls. Participants also examine the importance of corrosion monitoring and the evaluation of internal corrosion threats under changing operating conditions.

  1. NACE SP0106

    • Addresses control of internal corrosion in steel pipelines and piping systems.

    • Provides recognised guidance for managing internal corrosion threats.

    • Covers relevant corrosion control considerations for pipeline operating environments.

    • Supports the development of internal corrosion management and prevention practices.

    Learning Outcomes

    • Identify the principal causes of internal corrosion in oil and gas pipelines.

    • Explain the effects of carbon dioxide and hydrogen sulphide on pipeline materials.

    • Evaluate the influence of water content and fluid composition on internal corrosion.

    • Recognise the characteristics of sweet corrosion and sour corrosion.

    • Understand the application of corrosion inhibitors in pipeline protection.

    • Examine chemical treatment strategies and their relationship with operating conditions.

    • Evaluate internal corrosion monitoring requirements and inspection findings.

    • Identify operational measures that support effective internal corrosion prevention.

This module examines external corrosion threats affecting buried, submerged, offshore and above-ground pipeline infrastructure. Participants explore the influence of soil resistivity, moisture, marine exposure, atmospheric conditions and coating deterioration on external corrosion development.

The module places particular emphasis on protective coating systems and cathodic protection technologies. Participants examine coating selection, surface preparation, coating inspection, sacrificial anode systems and impressed current cathodic protection. The relationship between coating performance and cathodic protection effectiveness is also evaluated.

  1. ISO 15589-1

    • Establishes requirements for cathodic protection of on-land pipeline transportation systems.

    • Addresses the design and application of cathodic protection systems.

    • Covers relevant monitoring and maintenance considerations.

    • Provides guidance for maintaining external corrosion protection of buried and onshore pipelines.

    Learning Outcomes

    • Identify the main environmental causes of external pipeline corrosion.

    • Assess the influence of soil and atmospheric conditions on corrosion development.

    • Explain the role of protective coatings in external corrosion prevention.

    • Understand coating selection, application and inspection considerations.

    • Differentiate between sacrificial anode and impressed current cathodic protection systems.

    • Explain the relationship between coating integrity and cathodic protection performance.

    • Understand cathodic protection monitoring and maintenance requirements.

    • Identify appropriate external corrosion mitigation measures for different pipeline environments.

This module focuses on the technologies and engineering practices used to identify, evaluate and monitor corrosion in oil and gas pipelines. Participants examine inspection strategies for internal and external corrosion and explore the role of condition assessment in pipeline integrity management.

The module covers in-line inspection, intelligent pigging, ultrasonic testing, radiographic testing, corrosion monitoring devices and direct assessment principles. Participants examine inspection data, metal loss measurements and corrosion monitoring results to understand how technical findings support integrity decisions and maintenance priorities.

  1. ASME B31G

    • Provides a recognised method for evaluating the remaining strength of corroded pipelines.

    • Addresses the assessment of metal loss in pipeline walls.

    • Supports the evaluation of corrosion defects and pipeline strength.

    • Helps engineering professionals assess the significance of corrosion-related metal loss when determining pipeline integrity.

    Learning Outcomes

    • Explain the purpose of pipeline corrosion inspection and monitoring programmes.

    • Identify appropriate inspection technologies for different corrosion threats.

    • Understand the application of intelligent pigging and in-line inspection.

    • Explain the use of ultrasonic testing and other non-destructive examination techniques.

    • Interpret basic pipeline corrosion inspection findings and metal loss information.

    • Understand the principles of remaining strength assessment for corroded pipelines.

    • Evaluate the importance of corrosion monitoring data in identifying deterioration trends.

    • Recognise the role of inspection findings in maintenance and integrity management decisions.

This module integrates the technical knowledge developed throughout the programme into a structured approach to pipeline corrosion management. Participants examine how corrosion risk assessment, inspection planning, mitigation technologies and maintenance activities contribute to pipeline integrity throughout the asset lifecycle.

The module also explores the development of corrosion management strategies, performance monitoring, risk prioritisation and continuous improvement. Participants consider practical pipeline corrosion scenarios and evaluate the selection of corrective and preventive actions for different operating environments.

  1. API RP 1160

    • Provides guidance on managing the integrity of hazardous liquid pipeline systems.

    • Addresses pipeline integrity management and the identification of threats.

    • Supports risk assessment and the prioritisation of integrity-related activities.

    • Covers the use of inspection and assessment information in pipeline integrity management.

    • Provides a recognised framework for systematic integrity programme development.

    Learning Outcomes

    • Explain the relationship between corrosion control and pipeline integrity management.

    • Identify and prioritise pipeline corrosion threats through risk assessment.

    • Develop an understanding of structured corrosion management programmes.

    • Integrate inspection findings into pipeline maintenance and integrity planning.

    • Evaluate appropriate corrosion prevention and mitigation strategies.

    • Understand the importance of monitoring corrosion control programme performance.

    • Establish priorities for corrective maintenance and corrosion-related interventions.

    • Support coordination between engineering, operations, inspection and maintenance departments.

    • Apply a systematic approach to improving pipeline reliability and lifecycle asset performance.

Certificate

Upon successful completion of the Corrosion Control in Oil and Gas Pipelines Training Course, attendees receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the programme and completion of its training requirements. Attendees must meet the required course attendance criteria to receive the Certificate of Completion.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,700

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,700

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,700

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,700

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Corrosion Control in Oil and Gas Pipelines Training Course about?

The course develops professional knowledge of pipeline corrosion mechanisms, internal and external corrosion assessment, corrosion prevention technologies, inspection methods and pipeline integrity management. It focuses on practical strategies for identifying corrosion threats, selecting mitigation measures and improving the reliability of oil and gas pipeline infrastructure.

Who should attend this pipeline corrosion training course?

The programme is designed for pipeline engineers, corrosion engineers, inspection specialists, materials engineers, maintenance professionals, operations personnel, asset integrity managers and technical supervisors. It is particularly relevant to professionals responsible for pipeline inspection, corrosion prevention, maintenance planning and asset reliability.

What topics are covered during the course?

The course covers five main modules:

  • Fundamentals of pipeline corrosion and degradation mechanisms.

  • Internal corrosion assessment and prevention.

  • External corrosion protection and cathodic protection systems.

  • Pipeline corrosion inspection, monitoring and condition assessment.

  • Pipeline integrity management and corrosion control strategies.

These modules provide an integrated understanding of pipeline corrosion threats and their management throughout the asset lifecycle.

How is the Corrosion Control in Oil and Gas Pipelines Training Course delivered?

Institute For Oil & Gas Training uses a practical, industry-focused delivery approach incorporating technical presentations, real-world case studies, engineering exercises, inspection scenarios and group discussions. The methodology connects corrosion engineering principles with operational challenges encountered in onshore, offshore and processing pipeline environments.

Will participants receive a certificate after completing the course?

Yes. Attendees receive a Certificate of Completion from Institute For Oil & Gas Training upon finishing the course and meeting the required attendance criteria. The certificate recognises their participation and completion of the training programme.

Next: 16 Nov 2026

4 dates available

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