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Institute For Oil & Gas Training
OGI-1319 New

Metallurgy for Non-Metallurgist Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
02 Nov 2026
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Overview

The Metallurgy for Non-Metallurgists Training Course from Institute For Oil & Gas Training develops the practical knowledge required to understand metal behaviour, evaluate engineering materials and support reliable equipment performance across the oil and gas sector. This specialised programme in Oil & Gas Corrosion Management and Control addresses the skills gap between technical material science and the operational decisions made by engineers, maintenance professionals, inspectors, procurement specialists and asset managers.

Oil and gas facilities depend on metallic materials to withstand demanding operating conditions, including high pressure, elevated temperatures, corrosive fluids, mechanical loading and changing environmental conditions. Pipelines, pressure vessels, storage tanks, heat exchangers, production equipment and process systems all rely on materials with properties suited to their intended service. When personnel lack an understanding of metallurgy fundamentals, they face greater difficulty interpreting material specifications, recognising degradation mechanisms and identifying the implications of incorrect material selection.

Metallurgy for Non-Metallurgists provides a practical foundation for understanding how metals are produced, structured, processed and applied in industrial environments. The course explains the relationship between a material's composition, microstructure, mechanical properties and performance in service. Participants examine how these factors influence strength, hardness, toughness, ductility, weldability and resistance to environmental degradation.

A central focus is the connection between metal properties and corrosion basics. Corrosion affects asset integrity, maintenance planning, inspection priorities and equipment availability. Understanding why different metals respond differently to operating environments helps personnel recognise potential weaknesses, communicate technical concerns and contribute to more effective corrosion management strategies. The course also examines the consequences of selecting materials without sufficient consideration of temperature, pressure, fluid chemistry, fabrication requirements and anticipated service life.

Delivered by Institute For Oil & Gas Training, this programme is designed for professionals who work with metallic equipment without necessarily having a specialist background in metallurgy. It connects technical principles with practical decisions encountered throughout the asset lifecycle, from design and purchasing to fabrication, commissioning, operation, inspection and maintenance.

The course explores common engineering materials used in oil and gas operations, including carbon steels, low-alloy steels, stainless steels, duplex stainless steels, nickel-based alloys and other corrosion-resistant materials. Participants learn how these material families differ in composition, mechanical behaviour and environmental suitability. They also examine the importance of material traceability, inspection documentation, testing results and material identification when assessing equipment condition or reviewing supplier documentation.

Material selection is particularly important where equipment operates in environments containing water, carbon dioxide, hydrogen sulphide, chlorides or other potentially aggressive substances. The programme introduces the factors that influence material degradation and explains why material suitability must be assessed against actual service conditions rather than cost or strength alone.

The course also develops awareness of manufacturing and fabrication processes that influence material performance. Heat treatment, welding, forming and machining can change the properties of metals and affect their resistance to degradation. Participants learn why fabrication history, weld quality, heat-affected zones and material condition are important when evaluating the reliability of pressure-containing equipment and structural components.

By combining metallurgy fundamentals with corrosion awareness and practical engineering applications, Institute For Oil & Gas Training helps participants contribute more effectively to asset integrity, maintenance coordination, technical procurement and operational risk management. The programme strengthens communication between technical disciplines and supports more informed decisions about equipment reliability, inspection findings, material suitability and long-term asset performance.

Objectives

  • Explain metallurgy fundamentals and describe how the structure and composition of metals influence their engineering performance.

  • Identify common metallic materials used in oil and gas facilities and distinguish between their principal characteristics and applications.

  • Interpret key metal properties, including strength, hardness, toughness, ductility and corrosion resistance.

  • Explain how carbon steels, alloy steels, stainless steels and corrosion-resistant alloys differ in their intended applications.

  • Recognise the influence of operating temperature, pressure, fluid composition and environmental conditions on material performance.

  • Describe corrosion basics and identify common corrosion mechanisms affecting pipelines, pressure vessels, tanks and process equipment.

  • Evaluate the principal considerations involved in material selection for specific operating environments.

  • Understand how welding, heat treatment and other fabrication processes influence material properties and service performance.

  • Interpret basic material specifications, material test certificates and mechanical testing information.

  • Recognise material-related warning signs in inspection reports and equipment condition assessments.

  • Understand the role of recognised engineering standards in materials selection, fabrication, inspection and fitness-for-service assessment.

  • Identify when material degradation requires further evaluation by a qualified materials, corrosion or inspection specialist.

  • Improve technical communication between engineering, maintenance, procurement, operations and inspection teams.

  • Support asset integrity initiatives through informed material-related decisions and more effective identification of potential degradation risks.

Training methodology

The Metallurgy for Non-Metallurgists Training Course uses an applied, industry-focused learning approach that connects essential technical concepts with the equipment, materials and decisions encountered in oil and gas operations. Institute For Oil & Gas Training combines structured presentations, practical examples, guided technical exercises, case studies and collaborative discussions to make metallurgy relevant to participants with different professional backgrounds.

The delivery approach introduces technical concepts progressively, beginning with the basic structure and properties of metals before examining material selection, corrosion mechanisms, fabrication influences and equipment reliability. This sequence helps participants understand the relationship between material characteristics and real operating outcomes without requiring an advanced background in materials science.

Industry-Based Case Studies

Case studies demonstrate how material-related problems develop in operational environments. Participants review examples involving pipeline corrosion, pressure vessel degradation, cracking, unsuitable material selection and fabrication-related weaknesses. They consider the operating conditions, material properties and inspection evidence associated with each situation.

These exercises develop the ability to recognise warning signs, ask relevant technical questions and distinguish between material limitations and other potential causes of equipment deterioration. The emphasis remains on practical interpretation rather than specialist metallurgical calculations.

Material Identification and Property Interpretation

Participants examine typical material specifications, material certificates, mechanical test results and inspection documentation. They learn how to interpret information about chemical composition, tensile strength, hardness, toughness and other relevant properties.

Exercises demonstrate how these characteristics influence the suitability of materials for different applications. Participants also explore the importance of verifying material grades and maintaining traceability throughout purchasing, fabrication, installation and maintenance activities.

Corrosion and Degradation Scenarios

Guided scenarios introduce common forms of corrosion and material degradation encountered in oil and gas facilities. These include uniform corrosion, pitting, crevice corrosion, galvanic corrosion, erosion-corrosion and cracking associated with particular environmental or mechanical conditions.

Participants assess how water chemistry, temperature, fluid composition, material combinations and operating practices influence degradation. They learn to recognise when a problem requires further investigation by corrosion specialists, materials engineers or inspection personnel.

Group Exercises and Technical Discussions

Group exercises encourage participants to evaluate material choices from different professional perspectives. Engineers, inspectors, maintenance personnel and procurement specialists consider how their decisions influence asset integrity and operational performance.

Discussions address common communication gaps, such as interpreting technical specifications, escalating material concerns, reviewing supplier documentation and communicating inspection findings. These activities reinforce the importance of coordinated decision-making across engineering, operations, procurement and maintenance functions.

Practical Application and Workplace Transfer

Participants apply the course principles to representative equipment and operating scenarios. They identify the material properties relevant to a given application, assess potential corrosion concerns and determine which additional information is required before a technical decision can be made.

The final emphasis is on workplace application. Participants develop a structured approach to reviewing material suitability, recognising degradation risks, asking informed questions and identifying when specialist assessment is necessary. This approach supports the transfer of learning into equipment maintenance, inspection planning, purchasing decisions and asset integrity activities.

Organisational impact

Metallurgical knowledge supports operational reliability by helping personnel understand how material characteristics influence equipment performance, deterioration and maintenance requirements. For oil and gas organisations, the benefits extend beyond the engineering function to procurement, operations, inspection, maintenance and asset management.

Improved Asset Integrity and Equipment Reliability

Personnel who understand material properties are better equipped to recognise potential weaknesses in metallic equipment and raise concerns before they develop into more serious operational problems. Awareness of corrosion mechanisms, cracking risks and material limitations supports more informed equipment condition assessments.

This knowledge contributes to stronger asset integrity practices by improving the quality of discussions about degradation, inspection findings and corrective maintenance. It also helps organisations identify when material-related concerns require additional testing, engineering review or specialist investigation.

More Effective Material Selection

Material selection decisions affect capital expenditure, equipment availability, maintenance costs and the service life of industrial assets. Understanding the relationship between material properties and operating conditions helps project teams, engineers and procurement personnel evaluate technical requirements more effectively.

The course supports better communication about material grades, environmental suitability, mechanical performance and fabrication constraints. This reduces the risk of decisions based solely on purchase price or general material descriptions without sufficient consideration of service conditions.

Better Corrosion Management

Corrosion-related degradation can contribute to leakage, equipment damage, unplanned shutdowns and costly repairs. A practical understanding of corrosion basics helps personnel recognise environmental conditions that increase material vulnerability and understand why corrosion prevention requires coordinated technical decisions.

Participants gain the knowledge to identify common corrosion concerns, interpret relevant inspection information and communicate potential problems to appropriate specialists. These capabilities support corrosion management programmes and improve awareness of the relationship between materials, operating conditions and asset degradation.

More Informed Maintenance Planning

Maintenance planning benefits when teams understand the difference between normal equipment wear, corrosion-related deterioration and material-specific failure mechanisms. Metallurgical awareness helps personnel ask more precise questions when reviewing equipment condition reports and evaluating repair options.

Organisations can use this capability to strengthen maintenance scoping, prioritise technical investigations and improve the quality of information passed between inspection and maintenance teams. Better-informed decisions support more appropriate interventions and reduce the likelihood of treating symptoms without adequately investigating underlying causes.

Stronger Procurement and Supplier Communication

Procurement teams routinely work with material specifications, supplier documentation, inspection requirements and technical approval processes. A practical understanding of metallurgy enables these teams to communicate more effectively with engineering specialists and recognise discrepancies that require clarification.

This improves the review of material documentation and strengthens coordination during equipment purchasing, fabrication and delivery. It also supports better control of material traceability and reduces the risk of misunderstandings concerning grades, properties and service requirements.

Improved Technical Coordination and Risk Awareness

Material-related decisions often involve several departments. Design engineers define requirements, procurement teams source equipment, fabrication contractors manufacture components, inspection personnel evaluate condition and maintenance teams manage repairs.

A shared understanding of metallurgy fundamentals creates a stronger basis for cross-functional communication. Teams can discuss material suitability, degradation concerns and technical limitations more clearly, helping managers coordinate responsibilities and escalate issues through appropriate engineering processes.

Better Use of Technical Standards

Recognised engineering standards establish requirements and guidance for particular materials, equipment types, inspection activities and assessment methods. The course develops awareness of how such standards support consistent technical decision-making.

Participants learn to distinguish general material knowledge from decisions that require formal engineering assessment against applicable standards. This supports better documentation, more disciplined technical reviews and appropriate referral of complex matters to competent specialists.

Measurable Operational Improvements

Organisations can assess the workplace impact of the training by monitoring relevant indicators before and after implementation. Suitable measures include:

  • The frequency of material specification discrepancies identified during technical reviews.

  • The number of material-related maintenance issues requiring repeat investigation.

  • The quality and completeness of material documentation reviewed during procurement and fabrication.

  • The proportion of relevant inspection findings correctly escalated for specialist assessment.

  • The recurrence of material-related equipment defects following corrective maintenance.

  • The frequency of unplanned equipment interruptions associated with corrosion or material degradation.

  • The completeness of material traceability records for critical equipment and replacement components.

These indicators should be interpreted against operating conditions, equipment criticality and existing performance baselines. Training supports improvement in technical awareness and decision quality, while actual results also depend on engineering controls, inspection systems, maintenance execution and organisational procedures.

Personal impact

Stronger Understanding of Metallurgy Fundamentals

Participants develop a clear understanding of the principles governing metallic materials and their behaviour in industrial service. They learn how composition, microstructure and manufacturing processes influence mechanical properties and performance.

This foundation enables professionals without a specialist metallurgy background to engage more confidently in technical discussions and understand the reasoning behind engineering material requirements.

Improved Interpretation of Metal Properties

Understanding strength, hardness, ductility, toughness and corrosion resistance helps participants interpret material specifications and technical reports more effectively. They become better equipped to distinguish between properties that serve different purposes and recognise why a material suitable for one application is not automatically suitable for another.

These skills improve the quality of decisions made during equipment reviews, maintenance planning and technical purchasing activities.

Greater Confidence in Corrosion-Related Discussions

Participants develop a practical understanding of corrosion basics, common degradation mechanisms and environmental factors that influence material performance. They learn to identify relevant questions when examining corrosion concerns and recognise the importance of involving qualified specialists when a problem requires detailed analysis.

This knowledge strengthens professional communication with corrosion engineers, inspectors, materials specialists and equipment manufacturers.

Better Technical Judgement

The course develops a structured approach to considering material suitability. Participants learn to assess the relevance of operating conditions, material properties, fabrication history and inspection findings before supporting a technical decision.

This improves their ability to recognise information gaps, identify potential risks and avoid assumptions based on material names or general specifications alone.

Improved Cross-Functional Collaboration

Professionals who understand the language of metallurgy can communicate more effectively with colleagues across engineering, operations, maintenance, procurement and inspection. They gain a clearer understanding of how their own responsibilities influence material integrity and equipment reliability.

This shared technical foundation supports stronger teamwork and more effective coordination during equipment purchasing, installation, troubleshooting and maintenance activities.

Enhanced Career Capability

Metallurgical awareness is valuable for professionals whose responsibilities involve equipment reliability, asset integrity, technical procurement, maintenance coordination, inspection support or operational risk management.

Completing the course demonstrates focused professional development in an important area of oil and gas engineering. The knowledge gained supports broader technical competence and prepares participants to contribute more effectively to material-related discussions and workplace decisions, without replacing specialist engineering qualifications or authorisations.

Who should attend

  • Mechanical Engineers: Strengthen their understanding of material properties, equipment specifications and the relationship between metallurgy and mechanical performance.

  • Maintenance Engineers and Managers: Improve their ability to interpret material-related defects, review repair options and coordinate appropriate technical investigations.

  • Inspection Engineers and Inspectors: Develop a stronger foundation for understanding corrosion findings, material limitations and inspection-related recommendations.

  • Corrosion Engineers and Corrosion Technicians: Reinforce essential metallurgical knowledge relevant to corrosion mechanisms and material performance.

  • Asset Integrity Engineers and Managers: Improve their understanding of material degradation risks affecting the integrity and reliability of critical assets.

  • Pipeline Engineers and Pipeline Maintenance Personnel: Understand how material properties, operating environments and corrosion influence pipeline performance.

  • Plant and Operations Engineers: Recognise material limitations and operating conditions that contribute to equipment degradation.

  • Project Engineers and Engineering Coordinators: Improve their understanding of material requirements during design reviews, procurement, fabrication and commissioning.

  • Procurement and Technical Purchasing Professionals: Develop the knowledge required to review material specifications, certificates and supplier documentation more effectively.

  • Quality Assurance and Quality Control Personnel: Strengthen their understanding of material verification, mechanical testing and fabrication-related quality concerns.

  • Welding Engineers and Welding Inspectors: Understand the influence of welding procedures, heat-affected zones and thermal processes on material performance.

  • Reliability Engineers: Improve their understanding of material-related failure mechanisms and their contribution to equipment reliability.

  • Technical Supervisors and Maintenance Planners: Develop the technical awareness needed to scope maintenance activities and escalate material-related concerns.

  • HSE and Process Safety Professionals: Improve their understanding of how material degradation and equipment failure can contribute to operational hazards.

  • Technical Managers and Department Heads: Strengthen their ability to evaluate material-related risks and coordinate decisions across engineering and operational teams.

  • Professionals Transitioning into Oil and Gas Engineering Roles: Establish a practical foundation in metallurgy without requiring a specialist academic background.

Course outline

This module introduces the essential principles of metallurgy and explains how the internal structure and chemical composition of metals influence their performance in oil and gas applications. Participants explore the relationship between atomic structure, crystal arrangements, microstructure and the properties required for reliable industrial service.

The module also examines the principal stages of metal production and processing, providing context for understanding why different grades of steel and engineering alloys exhibit different characteristics. Participants develop a foundation for interpreting material specifications and recognising the importance of manufacturing history when evaluating equipment performance.

  1. ASME Boiler and Pressure Vessel Code Section II

    • Establishes material specifications and associated requirements for materials used in pressure equipment within the scope of the applicable code sections.

    • Provides material-related information used in pressure equipment design and construction.

    • Helps engineering personnel understand how material grades, specified properties and permitted applications relate to equipment requirements.

    • Supports the interpretation of material specifications alongside the applicable design and construction provisions.

    Learning Outcomes

    • Explain fundamental metallurgical concepts and their industrial relevance.

    • Describe how chemical composition and microstructure influence metallic material behaviour.

    • Identify common metal families used in oil and gas facilities.

    • Explain why manufacturing history and material traceability matter to equipment reliability.

    • Recognise the role of recognised material specifications in engineering decisions.

This module examines the mechanical properties used to evaluate the suitability of metals for demanding industrial service. Participants explore how strength, hardness, ductility, toughness, elasticity and fatigue resistance influence the performance of components exposed to pressure, vibration, mechanical loading and temperature changes.

The module also introduces common mechanical testing methods and explains how their results support engineering assessments, quality verification and material acceptance. Participants learn to interpret basic test information and recognise the limitations of relying on a single property when evaluating a material for service.

  1. ASTM E8/E8M

    • Defines test methods for determining tensile properties of metallic materials.

    • Covers measurements such as yield strength, tensile strength and elongation under specified testing conditions.

    • Provides a recognised basis for interpreting tensile test results.

    • Helps personnel understand the significance of mechanical properties reported in material documentation.

    Learning Outcomes

    • Distinguish between the principal mechanical properties of engineering metals.

    • Explain how mechanical properties influence equipment suitability and performance.

    • Describe the purpose of tensile, hardness and impact testing.

    • Interpret basic mechanical test results and identify their relevance to material specifications.

    • Recognise the limitations of mechanical test results when evaluating material condition.

    • Identify when additional technical assessment is necessary before accepting a material for service.

Material selection directly influences equipment reliability, maintenance requirements and exposure to degradation mechanisms. This module examines how engineers and technical teams evaluate candidate materials against operating conditions, mechanical requirements, fabrication constraints and expected service environments.

Participants compare common material families and explore why a material that performs effectively in one application can prove unsuitable in another. The module also addresses the importance of balancing initial cost against corrosion resistance, inspection requirements, maintainability and long-term equipment performance.

  1. ISO 15156

    • Addresses material selection and qualification for equipment used in environments containing hydrogen sulphide in oil and gas production.

    • Provides requirements and guidance relevant to resistance against cracking in specified sour service environments.

    • Helps technical teams understand why material suitability depends on environmental conditions, material characteristics and applicable service requirements.

    • Supports informed decisions about material suitability for relevant sour production environments.

    Learning Outcomes

    • Identify common metallic materials and their typical oil and gas applications.

    • Compare material properties relevant to strength, corrosion resistance and fabrication.

    • Explain how fluid chemistry, temperature and pressure influence material selection.

    • Recognise factors that affect material compatibility in service.

    • Interpret basic material selection requirements in technical specifications.

    • Identify situations that require specialist materials engineering review.

    • Explain how lifecycle considerations influence material selection decisions.

This module focuses on corrosion basics and the principal mechanisms that affect metallic equipment throughout its operational life. Participants examine how materials interact with their surroundings and how environmental conditions, fluid chemistry, temperature and operating practices influence degradation.

The module connects corrosion theory with practical examples involving pipelines, pressure vessels, storage tanks and process equipment. Participants learn to recognise common damage patterns, understand the implications of corrosion findings and identify when inspection results require additional assessment by corrosion or materials specialists.

  1. AMPP MR0175/ISO 15156

    • Addresses materials for use in hydrogen sulphide-containing environments in oil and gas production.

    • Provides requirements and guidance concerning resistance to cracking in applicable sour service conditions.

    • Explains why material performance depends on environmental severity, material characteristics and relevant qualification requirements.

    • Supports material suitability assessments for applicable production equipment and components.

    Learning Outcomes

    • Explain the fundamental mechanisms responsible for corrosion.

    • Identify common corrosion forms affecting oil and gas equipment.

    • Describe how environmental conditions influence metal degradation.

    • Recognise the relevance of hydrogen sulphide, carbon dioxide and chlorides to material performance.

    • Interpret basic corrosion-related observations in inspection documentation.

    • Explain the purpose of corrosion prevention and monitoring measures.

    • Recognise when corrosion damage requires specialist investigation and engineering assessment.

This module examines how fabrication methods, inspection activities and equipment maintenance influence the performance of metallic materials. Participants explore the effects of welding, heat treatment, forming and other manufacturing processes on material properties, with particular attention to weld areas and the surrounding heat-affected zones.

The module also addresses material verification, inspection documentation and the interpretation of technical findings. Participants develop a practical understanding of how material integrity is maintained through controlled fabrication, appropriate inspection, traceability and the application of recognised engineering standards.

  1. ASME Boiler and Pressure Vessel Code Section V

    • Establishes requirements for non-destructive examination methods within its scope.

    • Addresses recognised examination techniques used to assess materials and components without causing damage.

    • Supports consistent application of specified examination procedures and relevant acceptance requirements referenced by applicable construction codes.

    • Helps personnel understand the role of non-destructive examination in fabrication quality and equipment integrity.

    Learning Outcomes

    • Explain how welding and heat treatment influence metallic material properties.

    • Recognise common fabrication-related defects and their potential implications.

    • Describe the purpose of common non-destructive testing methods.

    • Understand the role of positive material identification and traceability.

    • Interpret basic material verification and inspection documentation.

    • Explain how inspection findings support equipment integrity assessments.

    • Recognise when material defects or degradation require further engineering evaluation.

    • Apply a structured approach to communicating material-related concerns to appropriate specialists.

Certificate

Participants who successfully complete the Metallurgy for Non-Metallurgists Training Course receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises participation in the professional training programme and completion of its learning requirements. Participants are required to meet the course attendance requirement established by Institute For Oil & Gas Training to receive the certificate. Attendance and completion conditions are communicated as part of the course arrangements.

The Certificate of Completion is evidence of participation in the training course. It does not represent a professional licence, an independently assessed metallurgical qualification or a certification issued by an external regulatory body.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,100

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,100

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,100

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £4,100

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Metallurgy for Non-Metallurgists Training Course about?

The Metallurgy for Non-Metallurgists Training Course develops practical knowledge of metallic materials, mechanical properties, material selection and corrosion basics. It explains how metals behave in oil and gas operating environments and how material characteristics influence equipment reliability, maintenance and asset integrity. The programme is designed for professionals who work with metallic equipment but do not require an advanced specialist background in metallurgy.

Who should attend this metallurgy training course?

The course is suitable for mechanical engineers, maintenance personnel, inspection professionals, corrosion technicians, asset integrity teams, procurement specialists, quality assurance personnel, project engineers and operations managers. It is particularly valuable for professionals who review material specifications, work with metal equipment or participate in decisions affecting equipment reliability and corrosion management.

Does the course require previous knowledge of metallurgy?

No specialist metallurgy background is required. The course introduces metallurgy fundamentals progressively, starting with metallic structures and mechanical properties before moving into material selection, corrosion mechanisms, fabrication and inspection. Basic familiarity with industrial equipment or oil and gas operations helps participants relate the technical concepts to their workplace responsibilities.

How is the Metallurgy for Non-Metallurgists Training Course delivered?

Institute For Oil & Gas Training delivers the course through industry-focused presentations, practical case studies, guided exercises, group discussions and realistic oil and gas scenarios. Participants explore material specifications, mechanical test results, corrosion concerns and fabrication-related issues. The overall course duration is 15 to 20 hours, with the programme structured around five modules.

What certificate will participants receive, and how will the course benefit their work?

Participants who meet the attendance requirement receive a Certificate of Completion from Institute For Oil & Gas Training. The course strengthens their ability to understand metal properties, recognise material degradation risks, interpret technical documentation and communicate material-related concerns. These skills support better coordination across engineering, inspection, maintenance, procurement and asset integrity functions. The certificate recognises course completion and does not replace specialist professional qualifications or regulatory authorisations.

Next: 02 Nov 2026

4 dates available

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