Skip to content
Institute For Oil & Gas Training
OGI-1337 New

Corrosion Control Painting & Coating Training Course

Duration
5 days
CPD hours
15
Language
English
Next date
02 Nov 2026
View dates & register Download brochure

We use your details only to answer this enquiry. See our privacy policy.

Overview

The Corrosion Control Painting & Coating Training Course from Institute For Oil & Gas Training develops the practical expertise required to implement effective Corrosion Protection Painting and Coating programmes across oil and gas facilities. Designed for professionals responsible for asset integrity, maintenance, inspection, and corrosion management, this course addresses the operational challenges associated with coating deterioration, inadequate surface preparation, application defects, and inconsistent coating inspection.

Corrosion remains a significant asset integrity concern throughout the oil and gas industry. Offshore platforms, processing plants, storage tanks, pipelines, refineries, terminals, and associated infrastructure operate in environments where moisture, salinity, chemicals, temperature variations, and mechanical damage contribute to material degradation. Protective coatings create a barrier between metallic surfaces and corrosive environments, helping organisations maintain equipment condition, protect structural integrity, and manage the costs associated with maintenance and premature asset deterioration.

Effective corrosion protection requires more than selecting a suitable paint product. It depends on an integrated approach that combines coating system selection, surface preparation, environmental assessment, application control, inspection, defect identification, and maintenance planning. Inadequate performance in any of these areas compromises coating integrity and increases the likelihood of early failure. Organisations therefore require personnel who understand how protective coatings perform, how industrial painting activities should be controlled, and how inspection findings inform maintenance decisions.

The Corrosion Control Painting & Coating Training Course addresses these requirements by connecting coating technology with practical oil and gas asset management. Participants examine corrosion mechanisms, coating materials, substrate condition, surface cleanliness, application techniques, curing conditions, and quality assurance procedures. They also explore the factors that influence coating selection for different service environments, including offshore exposure, buried pipeline infrastructure, atmospheric corrosion, chemical exposure, and immersion conditions.

A central focus of the programme is the relationship between surface preparation and coating performance. Contaminants, residual salts, oil, grease, rust, mill scale, and unsuitable surface profiles undermine coating adhesion and durability. Participants learn to assess preparation requirements, understand abrasive blasting and alternative preparation methods, evaluate environmental conditions, and recognise the significance of surface cleanliness before coating application begins.

The course also develops an understanding of industrial painting controls, including mixing, application thickness, recoat intervals, curing, stripe coating, and the management of application defects. Participants examine how environmental conditions affect coating quality and how inspection personnel verify compliance with project specifications, manufacturer instructions, and applicable standards. Particular attention is given to dry film thickness measurement, adhesion assessment, holiday detection where appropriate, and the documentation of inspection results.

Coating inspection is treated as an essential component of asset integrity rather than a final administrative check. Inspection activities provide evidence that preparation and application requirements have been achieved and that identified deficiencies receive appropriate corrective action. Participants develop a structured approach to inspection planning, acceptance criteria, non-conformance reporting, and coating condition assessment.

The programme is relevant to organisations seeking to improve the consistency of corrosion protection work across new construction, maintenance shutdowns, refurbishment projects, and routine operational activities. It supports better coordination between engineering, inspection, maintenance, procurement, contractors, and operations teams by establishing a common understanding of coating performance requirements and quality expectations.

Through practical examples and industry-focused exercises, Institute For Oil & Gas Training equips participants to make informed decisions about protective coatings, identify weaknesses in coating work practices, and contribute to more reliable corrosion control programmes. The resulting capability supports asset preservation, quality assurance, maintenance efficiency, and the long-term management of oil and gas infrastructure.

Objectives

  • Explain the principles of corrosion protection and the role of coating systems in preserving oil and gas assets.

  • Identify corrosion mechanisms and environmental conditions that influence coating degradation.

  • Evaluate protective coatings according to substrate material, operating environment, exposure conditions, and service requirements.

  • Understand the selection of coating systems for offshore structures, pipelines, storage tanks, refineries, and process facilities.

  • Assess surface preparation requirements and recognise contamination that compromises coating adhesion.

  • Understand abrasive blasting, mechanical preparation, surface cleanliness, and surface profile requirements.

  • Apply industrial painting quality-control principles throughout coating preparation, application, curing, and inspection.

  • Recognise the effects of temperature, humidity, dew point, and other environmental conditions on coating performance.

  • Understand coating mixing, application methods, wet film thickness, dry film thickness, and recoat requirements.

  • Identify common coating defects and evaluate their potential causes and implications for asset integrity.

  • Understand coating inspection methods and the appropriate use of inspection equipment.

  • Interpret inspection results against project specifications, manufacturer requirements, and applicable standards.

  • Develop structured inspection plans, quality records, and non-conformance reports.

  • Recommend corrective and preventive actions for coating failures and recurring quality problems.

  • Integrate coating maintenance and inspection findings into corrosion management and asset integrity programmes.

Training methodology

The Corrosion Control Painting & Coating Training Course uses an applied, industry-focused methodology that connects technical principles with the requirements of operating and maintaining oil and gas assets. Institute For Oil & Gas Training combines structured technical presentations with case studies, inspection exercises, group discussions, and realistic industrial scenarios.

Technical Presentations and Industry Applications

Participants examine coating technology, corrosion mechanisms, substrate preparation, application methods, and inspection procedures through structured technical sessions. The content relates these principles to operating environments such as offshore structures, refineries, petrochemical facilities, pipelines, storage tanks, and process equipment.

The emphasis remains on practical decisions. Participants consider why a coating system suits a particular service environment, which preparation requirements influence its performance, and how application and inspection controls establish acceptable quality.

Case Studies and Failure Analysis

Case studies explore coating failures associated with poor surface preparation, inadequate film thickness, contamination, incorrect mixing, unsuitable environmental conditions, and mechanical damage. Participants examine the evidence associated with each failure, identify contributing factors, and develop corrective and preventive actions.

This approach strengthens the ability to distinguish between visible coating defects and the underlying process weaknesses responsible for them. It also reinforces the importance of investigating recurring failures rather than relying exclusively on local repairs.

Surface Preparation and Coating Inspection Exercises

Practical exercises focus on evaluating surface condition, understanding surface cleanliness requirements, interpreting surface profile measurements, and assessing the suitability of prepared substrates. Participants review inspection records and consider how environmental measurements, coating thickness readings, and visual observations support quality decisions.

The exercises also address inspection equipment, calibration checks, measurement limitations, acceptance criteria, and traceable documentation. Where physical equipment is unavailable, illustrated inspection records, technical specifications, and simulated quality-control scenarios provide the basis for analysis.

Group Exercises and Technical Decision-Making

Group activities examine coating selection, inspection planning, contractor performance, non-conformance management, and maintenance priorities. Participants evaluate different technical options against environmental exposure, operational requirements, access constraints, surface condition, and expected service demands.

These exercises encourage coordination between engineering, maintenance, inspection, and operations functions. They also demonstrate how clearly defined responsibilities and consistent technical records improve the control of coating projects.

Real-World Oil and Gas Scenarios

Participants work through scenarios involving offshore corrosion protection, pipeline coating deterioration, tank maintenance, refinery steelwork, and protective coating repairs. Each scenario requires participants to identify risks, select suitable inspection activities, establish quality controls, and recommend practical corrective measures.

The methodology reinforces the relationship between coating specifications, field execution, inspection evidence, and asset integrity objectives. Participants finish with a structured understanding of how to apply course principles within their own operational responsibilities.

Organisational impact

Effective corrosion protection painting and coating practices provide organisations with a consistent framework for protecting infrastructure, controlling maintenance activities, and improving the quality of coating projects. By developing the technical capability of personnel involved in coating selection, industrial painting, and coating inspection, organisations strengthen the controls that influence asset reliability and lifecycle performance.

Improved Asset Integrity and Equipment Reliability

Protective coatings reduce direct exposure of metallic surfaces to corrosive environments when correctly selected, applied, and maintained. Personnel who understand coating performance requirements are better equipped to identify deterioration, recognise vulnerable locations, and support timely intervention before coating breakdown contributes to more extensive damage.

This capability supports the integrity management of pipelines, structural steelwork, tanks, vessels, and processing equipment. It also improves coordination between coating maintenance activities and wider inspection programmes.

Better Maintenance Planning and Cost Control

Unplanned coating repairs create additional costs through labour requirements, access arrangements, surface preparation, material procurement, production constraints, and contractor mobilisation. A systematic approach to corrosion protection helps organisations identify defects, prioritise repairs, and plan maintenance work according to asset condition and operational risk.

The training strengthens the ability to evaluate coating deterioration and distinguish between localised defects and broader system failures. These decisions support more effective maintenance scheduling, more appropriate repair methods, and better allocation of resources.

Consistent Quality Assurance

Coating performance depends on controlled execution throughout the preparation, application, and curing stages. The course reinforces the use of documented procedures, inspection hold points, environmental monitoring, equipment checks, and defined acceptance criteria.

These practices improve consistency across projects and contractors. Clear inspection records also help organisations establish accountability, verify completed work, and investigate non-conformances using documented evidence.

Stronger Safety Management

Industrial painting and coating operations involve hazards associated with abrasive blasting, surface preparation, chemicals, solvents, spray application, confined spaces, work at height, and equipment operation. Understanding these activities helps personnel recognise where coating quality requirements intersect with safe work execution.

The programme reinforces the importance of risk assessment, appropriate protective equipment, ventilation, exposure control, and coordination with site safety procedures. This supports safer maintenance planning without treating coating quality as separate from operational safety.

Improved Contractor and Supplier Management

Coating projects frequently involve specialist contractors, material suppliers, inspectors, and asset owners. Shared technical understanding helps organisations define scope requirements, evaluate method statements, verify product documentation, and establish appropriate inspection and acceptance arrangements.

Better specification control reduces ambiguity over surface preparation standards, coating application requirements, inspection responsibilities, and defect rectification. It also strengthens communication between procurement, engineering, quality assurance, and project delivery teams.

More Effective Compliance and Documentation

Applicable standards and project specifications provide structured requirements for coating preparation, application, testing, and acceptance. Personnel who understand how these requirements apply to their responsibilities contribute to more consistent verification and documentation.

The course supports improved traceability of inspection findings, environmental records, coating measurements, material information, and corrective actions. This strengthens technical reporting and provides a clearer basis for internal reviews, project handover, and future maintenance decisions.

Personal impact

The course develops practical knowledge and decision-making skills for professionals involved in corrosion protection, industrial painting, inspection, maintenance, and asset integrity.

Stronger Technical Understanding

Participants gain a clearer understanding of how corrosion develops, how protective coatings provide barriers against environmental exposure, and why preparation and application controls determine coating performance. This knowledge helps them evaluate technical recommendations and communicate more confidently with coating specialists, engineers, and contractors.

Improved Inspection and Defect Assessment

Participants strengthen their ability to recognise coating defects, understand inspection methods, interpret measurement results, and identify the information needed to assess coating quality. They develop a more systematic approach to documenting findings and escalating deficiencies through established quality procedures.

Better Problem-Solving and Decision-Making

Through case studies and technical exercises, participants learn to connect visible coating deterioration with possible underlying causes. They become better prepared to investigate adhesion problems, blistering, cracking, pinholing, inadequate thickness, and premature coating breakdown.

This capability supports informed recommendations on repair methods, further inspection, and preventive measures.

Increased Professional Confidence

The programme improves participants' understanding of coating specifications, inspection terminology, quality documentation, and maintenance requirements. This strengthens their contribution to technical meetings, contractor discussions, project reviews, and asset integrity planning.

Broader Career and Functional Capability

The knowledge gained supports responsibilities across corrosion management, coating inspection, maintenance engineering, quality control, project execution, and asset integrity. Participants develop transferable skills that apply to new construction, plant refurbishment, pipeline maintenance, offshore maintenance, and industrial infrastructure protection.

Who should attend

  • Corrosion Engineers: Strengthen their understanding of coating systems and integrate coating protection into corrosion management strategies.

  • Coating Inspectors: Improve their knowledge of surface preparation, application controls, inspection methods, and coating acceptance requirements.

  • Asset Integrity Engineers: Evaluate coating condition as part of wider asset integrity assessments and maintenance planning.

  • Maintenance Engineers and Managers: Improve the planning and control of coating repairs, refurbishment work, and protective maintenance programmes.

  • Inspection Engineers and Inspectors: Develop a stronger understanding of coating-related inspection findings and quality verification.

  • Quality Assurance and Quality Control Personnel: Strengthen inspection planning, non-conformance management, and documentation practices.

  • Painting and Coating Supervisors: Improve control of preparation, environmental conditions, application procedures, and workmanship.

  • Project Engineers and Project Managers: Manage coating specifications, contractor deliverables, inspection requirements, and project quality.

  • Pipeline Integrity Specialists: Understand the role of coating systems in pipeline corrosion prevention and the assessment of coating deterioration.

  • Offshore Maintenance Personnel: Apply coating principles to structures and equipment exposed to marine environments.

  • Procurement and Materials Professionals: Improve their understanding of coating product specifications, technical documentation, and material suitability.

  • HSE Professionals: Understand coating-related hazards and the relationship between safe execution and effective work control.

  • Technical and Operations Managers: Strengthen oversight of coating quality, maintenance priorities, and corrosion protection performance.

  • Contractors and Technical Service Providers: Improve alignment with asset owner requirements, inspection expectations, and project quality procedures.

Course outline

This module establishes the technical foundation for understanding corrosion protection in oil and gas facilities. Participants examine corrosion mechanisms, environmental exposure, material degradation, and the role of coating systems in limiting contact between metal surfaces and corrosive agents.

The module also explores coating technologies used across industrial infrastructure, including organic coatings, primers, intermediate coats, and finish coats. Participants consider how substrate material, operating conditions, chemical exposure, immersion, and atmospheric conditions influence protective coating selection.

  1. ISO 12944

    • Scope: ISO 12944 addresses corrosion protection of steel structures by protective paint systems.

    • Environmental classification: The standard provides a framework for categorising corrosivity and considering the durability requirements of coating systems.

    • System selection: It supports the selection of protective paint systems according to exposure conditions and structural requirements.

    • Project application: Participants learn to interpret its relevance when developing coating specifications and evaluating protection strategies for steel infrastructure.

    Learning Outcomes

    • Explain the relationship between corrosion mechanisms and coating protection.

    • Identify environmental factors that influence coating degradation.

    • Distinguish between common coating types and their industrial applications.

    • Evaluate the factors that influence coating system selection.

    • Explain the importance of coating compatibility, substrate condition, and service environment.

    • Relate coating performance requirements to asset integrity objectives.

Surface preparation establishes the foundation for coating adhesion and long-term performance. This module examines how contaminants, corrosion products, residual salts, oil, grease, dust, and unsuitable surface profiles affect coating integrity. Participants learn to evaluate substrate condition and understand the preparation requirements specified for different coating systems.

The module also covers abrasive blasting, mechanical preparation, cleaning procedures, surface profile assessment, and verification of surface cleanliness. Participants consider the relationship between preparation methods, environmental conditions, access limitations, and the quality requirements of oil and gas maintenance projects.

  1. ISO 8501

    • Scope: ISO 8501 addresses visual assessment of surface cleanliness for steel substrates prepared for painting and related products.

    • Rust grades: The standard establishes reference descriptions for the initial rust condition of steel surfaces.

    • Preparation grades: It provides visual preparation grades associated with recognised surface preparation methods.

    • Inspection application: Participants examine how visual references support consistent assessment of prepared steel surfaces before coating application.

    Learning Outcomes

    • Identify contaminants and substrate conditions that compromise coating performance.

    • Explain the differences between abrasive blasting and mechanical surface preparation.

    • Assess the importance of surface cleanliness and surface profile.

    • Understand the significance of soluble salt contamination and environmental exposure.

    • Interpret visual surface preparation grades in accordance with project requirements.

    • Identify preparation deficiencies requiring corrective action.

    • Establish the information required to verify that a substrate is ready for coating.

This module focuses on the controlled execution of industrial painting and coating work. Participants examine coating product preparation, mixing ratios, application equipment, film thickness, curing, recoat intervals, and the importance of following approved procedures and manufacturer instructions.

The module also addresses environmental monitoring and the prevention of application defects. Participants explore the effects of temperature, relative humidity, substrate temperature, dew point, and contamination on coating quality. Practical scenarios demonstrate how inadequate process control results in coating defects, premature deterioration, and unnecessary rework.

  1. ISO 19840

    • Scope: ISO 19840 specifies procedures for measuring and accepting dry film thickness on rough surfaces.

    • Measurement practice: The standard addresses the measurement of protective coating thickness on prepared steel substrates with rough surface profiles.

    • Acceptance criteria: It provides principles for evaluating measured thickness against specified requirements.

    • Quality verification: Participants examine how thickness measurements contribute to application quality control and documented coating acceptance.

    Learning Outcomes

    • Explain the stages involved in controlled industrial painting.

    • Identify key requirements for coating mixing and application.

    • Understand wet film thickness and dry film thickness measurements.

    • Explain how environmental conditions affect application and curing.

    • Recognise defects associated with poor workmanship and inadequate process control.

    • Understand the importance of recoat intervals and coating compatibility.

    • Evaluate coating application records against specified quality requirements.

This module develops the knowledge required to verify coating quality throughout preparation, application, curing, and final acceptance. Participants examine the responsibilities of coating inspectors, inspection and test plans, quality checkpoints, inspection equipment, and the documentation needed to demonstrate compliance with project specifications.

The module explores visual inspection, dry film thickness measurement, adhesion testing, holiday detection where applicable, and the identification of defects such as blistering, cracking, peeling, pinholes, and runs. Participants also consider instrument calibration, measurement limitations, sampling practices, acceptance criteria, and non-conformance reporting. The focus is on producing reliable inspection evidence that supports corrective action and asset integrity decisions.

  1. ASTM D7091

    • Scope: ASTM D7091 covers the non-destructive measurement of dry film thickness of non-magnetic coatings applied to ferrous metals and non-magnetic, non-conductive coatings applied to non-ferrous metals using magnetic and eddy current gauges, as applicable.

    • Measurement methods: The standard addresses the use of appropriate electronic or mechanical coating thickness gauges within its scope.

    • Instrument control: It provides guidance relevant to gauge adjustment, verification, and measurement procedures.

    • Quality assurance: Participants examine how appropriate measurement practices support coating inspection and verification against project acceptance requirements.

    Learning Outcomes

    • Explain the purpose and structure of coating inspection and test plans.

    • Identify inspection checkpoints throughout preparation and coating application.

    • Understand the principles of dry film thickness measurement.

    • Recognise when adhesion testing and holiday detection are appropriate.

    • Identify common coating defects through visual assessment.

    • Understand the importance of instrument verification and measurement traceability.

    • Interpret inspection results against defined acceptance criteria.

    • Prepare clear inspection records and non-conformance reports.

    • Recommend corrective actions when coating work fails to meet specified requirements.

This module focuses on maintaining coating integrity throughout the operating life of oil and gas assets. Participants examine coating deterioration mechanisms, failure investigation, condition assessment, repair strategies, and the relationship between coating performance and corrosion management programmes.

The module considers failures caused by inadequate surface preparation, unsuitable coating selection, application errors, mechanical damage, environmental exposure, and degradation during service. Participants learn to distinguish between localised coating defects and wider system failures, assess the need for further inspection, and recommend proportionate corrective actions. The module also addresses maintenance planning, contractor performance, repair documentation, and the integration of coating condition information into asset integrity decisions.

  1. ISO 4628

    • Scope: ISO 4628 establishes methods for designating the quantity and size of coating defects and the intensity of changes in appearance.

    • Defect evaluation: The series addresses characteristics such as blistering, rusting, cracking, flaking, and other forms of coating deterioration.

    • Condition assessment: It provides a consistent framework for describing visible coating degradation.

    • Maintenance application: Participants examine how structured defect descriptions support condition reporting, maintenance prioritisation, and the comparison of coating condition over time.

    Learning Outcomes

    • Identify common coating failure mechanisms in oil and gas environments.

    • Evaluate potential causes of coating deterioration using inspection evidence.

    • Distinguish between localised damage and broader coating system failure.

    • Understand the principles of coating condition assessment and defect classification.

    • Recommend appropriate investigation, repair, and preventive maintenance actions.

    • Prioritise coating maintenance according to condition, operational exposure, and asset integrity considerations.

    • Integrate coating inspection findings into maintenance and corrosion management plans.

    • Improve technical reporting and documentation of coating repairs.

    • Apply lessons from coating failures to improve future specifications and quality controls.

Certificate

Participants who successfully complete the Corrosion Control Painting & Coating Training Course receive a Certificate of Completion from Institute For Oil & Gas Training.

The certificate recognises completion of the training programme and participation in its professional development activities. Attendance throughout the course is required to meet the completion requirement. Participants must satisfy the institute's attendance requirements to receive the certificate.

The Certificate of Completion confirms participation in the training. It does not represent a separate professional licence, externally accredited inspection qualification, or independent certification of technical competence.

Course dates

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

  • Europe

    Middle East

    Asia

    Africa

    North America

    Online

    Fee: £3,800

Fees include tuition, course materials and refreshments. Need different dates or a different city? Ask about your preferred date.

Frequently asked questions

What is the Corrosion Control Painting & Coating Training Course about?

The course covers corrosion protection painting and coating principles, protective coating selection, surface preparation, industrial painting, coating application, inspection, quality assurance, failure analysis, and maintenance planning. It focuses on practical requirements for protecting oil and gas infrastructure, including pipelines, offshore structures, storage tanks, refineries, and process facilities.

Who should attend this training course?

The course is suitable for corrosion engineers, coating inspectors, maintenance professionals, asset integrity specialists, quality assurance personnel, project engineers, painting supervisors, pipeline integrity professionals, and technical managers. It also benefits procurement and HSE personnel involved in coating projects and corrosion protection activities.

What topics are covered in the five modules?

The five modules cover corrosion principles and coating technology, surface preparation and substrate assessment, industrial painting and coating application, coating inspection and quality assurance, and coating failure analysis with lifecycle management. Each module combines technical principles with practical applications relevant to oil and gas operations.

How is the training delivered?

Institute For Oil & Gas Training delivers the programme through technical presentations, industry case studies, group exercises, inspection scenarios, and practical quality-control discussions. Participants examine coating specifications, surface preparation requirements, application defects, inspection records, and maintenance decisions. The delivery approach connects technical knowledge with workplace responsibilities.

Will participants receive a certificate after completing the course?

Yes. Participants who complete the programme and meet the attendance requirements receive a Certificate of Completion from Institute For Oil & Gas Training. The certificate confirms completion of the training and does not constitute a separate professional licence or externally accredited inspection qualification.

Next: 02 Nov 2026

4 dates available

Register Now

Related training courses

Get the training calendar in your inbox

New courses, dates and industry insight. No more than twice a month.